IP Library Granted Patent US 10,107,111
Granted Patent B2
US 10,107,111 · App. 14/415,810 · Granted Oct 23, 2018

Corrosion-resistant abradable covering

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Quick Facts
Patent No.
US 10,107,111
App. No.
14/415,810
Granted
Oct 23, 2018
Kind
B2
Abstract

A corrosion-resistant abradable covering to adhesively bond to a wear portion of a structural part, the covering including at least a polyester-based matrix and an aluminum alloy filler that are molded together.

Claims (24)

1. An abradable covering for adhesively bonding to a wear portion of a structural part, the covering comprising:

at least a polyester-based matrix and an aluminum alloy filler that are molded together,

wherein the molding is performed by sintering or hot injection into a mold,

wherein the abradable covering contains 25% to 55% polyester, a remainder of the abradable covering composition being constituted by an aluminum alloy having 11% to 13% silicon, and

wherein the matrix is constituted by an aromatic polyester of liquid crystal polymer type.

2. A covering according to claim 1 , wherein the aluminum alloy is of 4000 or 5000 series.

3. A structural part including at least one wear portion having an abradable covering according to claim 1 .

4. A part according to claim 3 , the part being made of a metal material or of a composite material.

5. A part according to claim 3 , the part corresponding to a compressor ring of an aeroengine, the compressor ring including a wear portion on an inside surface thereof.

6. A turboprop comprising at least one structural part according to claim 3 .

7. An aircraft comprising at least one turboprop according to claim 6 .

8. A covering according to claim 1 , wherein the aluminum alloy is free of copper.

9. A method of making an abradable covering on a structural part having a wear portion, the method comprising:

molding a composition comprising at least a polyester powder and an aluminum alloy filler to form the abradable covering; and

adhesively bonding the abradable covering on the wear portion of the structural part,

wherein the molding is performed by sintering or hot injection into a mold,

wherein the abradable covering contains 25% to 55% polyester, a remainder of the abradable covering composition being constituted by an aluminum alloy having 11% to 13% silicon, and

wherein the matrix is constituted by an aromatic polyester of liquid crystal polymer type.

10. A method according to claim 9 , wherein the molding is performed at a temperature in a range of 180° C. to 400° C.

11. A method according to claim 9 , wherein the aluminum alloy is of 4000 or 5000 series.

12. A method according to claim 9 , wherein the abradable covering is made as a plurality of abradable covering sectors that are adhesively bonded adjacent to one another on the wear portion of the structural part to form the abradable covering.

13. A method according to claim 9 , wherein the abradable covering is adhesively bonded on the wear portion of the structural part at a temperature that is less than or equal to 180° C.

14. A method according to claim 9 , wherein the abradable covering is cooled prior to being adhesively bonded on the wear portion of the structural part.

15. A method according to claim 9 , wherein the aluminum alloy is free of copper.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE COVER SHEET TO REMOVE APPLICATION NOS. 10250419, 10786507, 10786409, 12416418, 12531115, 12996294, 12094637 12416422 PREVIOUSLY RECORDED ON REEL 046479 FRAME 0807. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 24, 2018
From: SNECMA
To: SAFRAN AIRCRAFT ENGINES
Reel/Frame 046939/0336 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2018
From: SAFRAN AIRCRAFT ENGINES
To: SAFRAN AERO BOOSTERS
Reel/Frame 046047/0464 →
CHANGE OF NAME Recorded Jun 11, 2018
From: SNECMA
To: SAFRAN AIRCRAFT ENGINES
Reel/Frame 046336/0038 →
CHANGE OF NAME Recorded May 23, 2018
From: SNECMA
To: SAFRAN AIRCRAFT ENGINES
Reel/Frame 046479/0807 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2015
From: DUDON, LAURENT PAUL; LE BIEZ, PHILIPPE CHARLES ALAIN; SELEZNEFF, SERGE
To: SNECMA
Reel/Frame 034755/0719 →