IP Library Granted Patent US 9,951,167
Granted Patent B2
US 9,951,167 · App. 14/415,860 · Granted Apr 24, 2018

Method for producing modified conjugated diene polymer, modified conjugated diene polymer, polymer composition, crosslinked polymer, and tire

Inventors: Takahiro Kawai (Minato-ku, JP); Hiroyuki Morita (Minato-ku, JP); Takeshi Yuasa (Minato-ku, JP); Koichiro Tani (Minato-ku, JP); Koji Okada (Minato-ku, JP); Ryoji Tanaka (Minato-ku, JP); Masahiro Shibata (Minato-ku, JP); Shigeru Abe (Minato-ku, JP)
Assignee: JSR CORPORATION
C08F236/10B60C1/0016B60C1/0025C08C19/00C08C19/22C08C19/25C08C19/44C08F297/04C08K3/36C08L9/06
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Quick Facts
Patent No.
US 9,951,167
App. No.
14/415,860
Granted
Apr 24, 2018
Kind
B2
Abstract

A modified conjugated diene-based polymer is produced that is a modified product of a conjugated diene-based polymer obtained by polymerizing a conjugated diene compound, or polymerizing a conjugated diene compound and an aromatic vinyl compound, in the presence of an alkali metal compound or an alkaline-earth metal compound. The modified conjugated diene-based polymer is produced by a production method that includes a main chain modification step that reacts at least either an unsaturated bond or a functional group that is included in a terminal-modified polymer and is not situated at a terminal of the terminal-modified polymer, with a specific compound that includes a functional group that interacts with silica, the terminal-modified polymer being obtained by introducing a functional group that interacts with silica into at least one terminal of the conjugated diene-based polymer.

Claims (25)

1. A method for producing a modified conjugated diene-based polymer, wherein the modified conjugated diene-based polymer is a modified product of a conjugated diene-based polymer obtained by polymerizing a conjugated diene compound, or by polymerizing a conjugated diene compound and an aromatic vinyl compound, in the presence of an alkali metal compound or an alkaline-earth metal compound,

the method comprising:

performing a terminal modification that reacts an active terminal of the conjugated diene-based polymer with a compound (A1) comprising a functional group that interacts with silica to obtain the terminal-modified polymer,

wherein the compound (A1) is at least one compound selected from the group consisting of (I) a compound (a-1) of formula (1), (II) a compound (a-2) comprising a functional group (x1)and a group (x2) in its molecule, the functional group (x1) being at least one functional group selected from the group consisting of a cyclic ether group and a (thio)carbonyl group, and the group (x2) comprising at least one atom selected from the group consisting of a nitrogen atom, a phosphorus atom, an oxygen atom, and a sulfur atom, and not comprising active hydrogen, the group (x2) differing from the functional group (x1), and (III) a compound (a-3) comprising two or more iso (thio)cyanate groups in its molecule,

wherein A 1 is a monovalent functional group comprising at least one atom selected from the group consisting of a nitrogen atom, a phosphorus atom, and a sulfur atom, and does not comprise active hydrogen, the monovalent functional group being bonded to R 3 through a nitrogen atom, a phosphorus atom, or a sulfur atom,

R 1 and R 2 are each independently a hydrocarbyl group,

R 3 is a hydrocarbylene group, and

n is an integer from 0 to 2,

provided that a lurality of R 1 are either identical or different when a plurality of R 1 are present, and a plurality of R 2 are either identical or different when a plurality of R 2 are present; and

modifying a main chain of the terminal-modified polymer by reacting at least either an unsaturated bond or a functional group that is comprised in the terminal-modified polymer and is not situated at a terminal of the terminal-modified polymer, with a specific compound that comprises a functional group that interacts with silica, wherein the specific compound is a polymer (P) comprising a repeating unit (p), the repeating unit (p) comprising at least one atom selected from the group consisting of a nitrogen atom, an oxygen atom, a phosphorus atom, and a sulfur atom.

2. The method according to claim 1 , wherein a degree of polymerization of the repeating unit (p) in the polymer (P) is from 5 to 200.

3. The method according to claim 1 , wherein the polymer (P) comprises at least one structure selected from the group consisting of a polysiloxane structure, a polyether structure, and a polyimine structure.

4. The method according to claim 1 , wherein the repeating unit (p) is of formula (p-1) or a formula (p-2),

wherein R 11 is a hydrogen atom, a hydrocarbyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an amino group, a hydroxyl group, or an ester group, provided that the hydrocarbyl group having 1 to 10 carbon atoms optionally comprises at least one substituent selected from the group consisting of an epoxy group, an amino group, a carboxyl group, a hydroxyl group, and a mercapto group, and optionally comprises “—O—” or “—COO—” between carbon atoms, R 11 comprised in an identical repeating unit are either identical or different, and R 11 comprised in different repeating units are either identical or different,

wherein R 12 is a hydrogen atom, a hydrocarbyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, an amino group, a hydroxyl group, or an ester group, provided that the hydrocarbyl group having 1 to 10 carbon atoms optionally comprises at least one substituent selected from the group consisting of an epoxy group, an amino group, a carboxyl group, a hydroxyl group, and a mercapto group, and optionally comprises “—O—” or “—COO—” between carbon atoms, and n1 is an integer from 1 to 10 , provided that R 12 comprised in an identical repeating unit are either identical or different, R 12 comprised in different repeating units are either identical or different, and n1 are either identical or different between different repeating units.

5. The method according to claim 1 ,

wherein the compound (A1) is of formula (1),

wherein A 1 is a monovalent functional group comprising at least one atom selected from the group consisting of a nitrogen atom, a phosphorus atom, and a sulfur atom, and does not comprise active hydrogen, the monovalent functional group being bonded to R 3 through a nitrogen atom, a phosphorus atom, or a sulfur atom,

R 1 and R 2 are each independently a hydrocarbyl group,

R 3 is a hydrocarbylene group, and

n is an integer from 0 to 2,

provided that a plurality of R 1 are either identical or different when a plurality of R 1 are present, and a plurality of R 2 are either identical or different when a plurality of R 2 are present.

6. A polymer composition, comprising a modified conjugated diene-based polymer obtained by the method according to claim 1 , silica, and a crosslinking agent.

7. A crosslinked polymer, obtained by crosslinking the polymer composition according to claim 6 .

8. A tire, obtained by employing the crosslinked polymer according to claim 7 as a tread material, a sidewall material, or both.

Assignments (3)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2023
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 062672/0193 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2015
From: KAWAI, TAKAHIRO; MORITA, HIROYUKI; YUASA, TAKESHI; TANI, KOICHIRO; OKADA, KOJI; TANAKA, RYOJI; SHIBATA, MASAHIRO; ABE, SHIGERU
To: JSR CORPORATION
Reel/Frame 034757/0673 →
Priority Claims (2)
JP 2012-161858 · Jul 20, 2012 · national
JP 2012-164844 · Jul 25, 2012 · national
Continuity (1)
Related Publication 20150183914A1 · Jul 2, 2015