IP Library Granted Patent US 10,153,473
Granted Patent B2
US 10,153,473 · App. 14/416,735 · Granted Dec 11, 2018

Separator for electricity storage device, laminate and porous film

Inventors: Hiroshi Miyazawa (Tokyo, JP); Keitaro Ameyama (Tokyo, JP); Takashi Shuto (Tokyo, JP)
Assignee: Asahi Kasei E-materials Corporation
H01M2/1686B32B37/182H01G11/52H01M2/1653B32B2457/10Y02E60/13Y10T156/10
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Quick Facts
Patent No.
US 10,153,473
App. No.
14/416,735
Granted
Dec 11, 2018
Kind
B2
Abstract

An object is to provide a separator excellent in adhesiveness to electrodes and a separator for an electricity storage device also excellent in handling performance. A separator for an electricity storage device having a polyolefin microporous film and a thermoplastic polymer coating layer covering at least a part of at least one of surfaces of the polyolefin microporous film, in which the thermoplastic polymer coating layer, on the polyolefin microporous film, has a portion containing a thermoplastic polymer and a portion not containing the thermoplastic polymer in a sea-island configuration, the thermoplastic polymer coating layer contains the thermoplastic polymer having at least two glass-transition temperatures, at least one of the glass-transition temperatures is in a range of less than 20° C. and at least one of the glass-transition temperatures is in a range of 20° C. or more.

Claims (18)

1. A separator for an electricity storage device comprising a polyolefin microporous film and a thermoplastic polymer coating layer covering at least a part of at least one of surfaces of the polyolefin microporous film, wherein

the thermoplastic polymer coating layer, on the polyolefin microporous film, comprises a thermoplastic polymer in a sea-island configuration,

the thermoplastic polymer coating layer contains the thermoplastic polymer having at least two glass-transition temperatures,

at least one of the glass-transition temperatures is in a range of less than 20° C., and

at least one of the glass-transition temperatures is in a range of 20° C. or more.

2. The separator for the electricity storage device according to claim 1 , wherein, in the thermoplastic polymer coating layer,

a thermoplastic resin having a glass-transition temperature of 20° C. or more is present on a side of a outermost surface of the separator for the electricity storage device, and

a thermoplastic resin having a glass-transition temperature of less than 20° C. is present on a side of a interface between the polyolefin microporous film and the thermoplastic polymer coating layer.

3. The separator for the electricity storage device according to claim 1 , wherein a peel strength of an aluminum foil after the aluminum foil is pressed at a temperature of 25° C. and a pressure of 5 MPa for 3 minutes against the outermost surface of the separator for the electricity storage device having the thermoplastic polymer coating layer thereon is 8 gf/cm or less.

4. The separator for the electricity storage device according to claim 1 , wherein a peel strength of an aluminum foil after the aluminum foil is pressed at a temperature of 80° C. and a pressure of 10 MPa for 3 minutes against the outermost surface of the separator for the electricity storage device having the thermoplastic polymer coating layer thereon is 10 gf/cm or more.

5. The separator for the electricity storage device according to claim 1 , wherein a 90° peel strength of the polyolefin microporous film and the thermoplastic polymer coating layer is 6 gf/mm or more.

6. The separator for the electricity storage device according to claim 1 , wherein, in the thermoplastic polymer coating layer, at least a part of the thermoplastic polymer present on the outermost surface of the separator for the electricity storage device is a particulate thermoplastic polymer.

7. The separator for the electricity storage device according to claim 6 , wherein the particulate thermoplastic polymer has an average particle size of 0.01 μm to 0.4 μm.

8. The separator for the electricity storage device according to claim 1 , wherein an area ratio of the polyolefin microporous film covered with the thermoplastic polymer coating layer is 95% or less based on 100% of a total area of the polyolefin microporous film.

9. The separator for the electricity storage device according to claim 1 , wherein an area ratio of the polyolefin microporous film covered with the thermoplastic polymer coating layer is 50% or less based on 100% of the total area of the polyolefin microporous film.

10. A laminate formed by laminating the separator for the electricity storage device according to claim 1 and electrodes.

11. The separator for the electricity storage device according to claim 1 , wherein the thermoplastic polymer coating layer has an average thickness of 1.5 μm or less.

12. The separator for the electricity storage device according to claim 1 , wherein a content of the thermoplastic polymer in the thermoplastic polymer coating layer is 0.05 g/m 2 or more and 1.0 g/m 2 or less.

Assignments (3)
MERGER Recorded Jan 21, 2025
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 069933/0428 →
NUNC PRO TUNC ASSIGNMENT Recorded Jan 21, 2025
From: ASAHI KASEI KABUSHIKI KAISHA
To: ASAHI KASEI BATTERY SEPARATOR CORPORATION
Reel/Frame 069933/0495 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2015
From: MIYAZAWA, HIROSHI; AMEYAMA, KEITARO; SHUTO, TAKASHI
To: ASAHI KASEI E-MATERIALS CORPORATION
Reel/Frame 035297/0082 →
Priority Claims (2)
JP 2012-166179 · Jul 26, 2012 · national
JP 2012-234852 · Oct 24, 2012 · national
Continuity (1)
Related Publication 20150188108A1 · Jul 2, 2015
Cited By (1)
US 12,580,274