IP Library Granted Patent US 10,039,387
Granted Patent B2
US 10,039,387 · App. 14/417,565 · Granted Aug 7, 2018

Mattress foundation including vibration motors and mounting arrangements therefor

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Quick Facts
Patent No.
US 10,039,387
App. No.
14/417,565
Granted
Aug 7, 2018
Kind
B2
Abstract

An adjustable mattress foundation includes a frame having at least one movable frame portion and a panel coupled for movement with the movable frame portion. The panel includes a lower surface in facing relationship with the movable frame portion and an upper surface. The adjustable mattress foundation also includes an actuator supported upon the frame and operable to selectively incline the at least one movable frame portion, a vibration motor, and a support suspending the vibration motor relative to the panel The support is mounted to the upper surface of the panel.

Claims (52)

1. An adjustable mattress foundation comprising:

a frame including at least one movable frame portion;

a panel coupled for movement with the movable frame portion, the panel including a lower surface in facing relationship with the movable frame portion and an upper surface;

an actuator supported upon the frame and operable to selectively incline the at least one movable frame portion;

a vibration motor and a cover at least partially enclosing the vibration motor;

a support suspending the vibration motor relative to the panel, the support being mounted to the upper surface of the panel;

wherein the support is a flexible strap having opposed first and second ends attached to the upper surface of the panel; and

wherein a length of the flexible strap is adjustable.

2. The adjustable mattress foundation of claim 1 , wherein the vibration motor and the cover are suspended relative to the panel by the support.

3. The adjustable mattress foundation of claim 1 , wherein the panel includes an aperture, and wherein the cover is at least partially received within the aperture.

4. The adjustable mattress foundation of claim 3 , wherein the vibration motor includes a flange and a motor housing attached to the flange, and wherein the flange is located above the motor housing.

5. The adjustable mattress foundation of claim 1 , wherein the flexible strap includes a first segment, a second segment, and a buckle interconnecting the first and second segments.

6. The adjustable mattress foundation of claim 1 , wherein the flexible strap is a first flexible strap, and wherein the adjustable mattress foundation further includes a second flexible strap having opposed first and second ends attached to the upper surface of the panel.

7. The adjustable mattress foundation of claim 1 , wherein the first and second ends of the flexible strap are stapled to the upper surface of the panel.

8. The adjustable mattress foundation of claim 1 , wherein the upper surface of the panel coincides with a top surface of the panel.

9. An adjustable mattress foundation comprising:

a frame including at least one movable frame portion;

a panel coupled for movement with the movable frame portion, the panel including a lower surface in facing relationship with the movable frame portion and an upper surface;

an actuator supported upon the frame and operable to selectively incline the at least one movable frame portion;

a vibration motor;

a support suspending the vibration motor relative to the panel, the support being mounted to the upper surface of the panel;

a cover at least partially enclosing the vibration motor;

wherein the panel includes an aperture, and wherein the cover is at least partially received within the aperture;

wherein the vibration motor includes a flange and a motor housing attached to the flange, and wherein the flange is located above the motor housing; and

wherein the cover includes an opening, and wherein the flange is positioned in the opening.

10. The adjustable mattress foundation of claim 9 , further comprising a sheet secured to the upper surface of the panel, wherein the sheet at least partially overlies the vibration motor to limit an extent to which the cover and the vibration motor protrude from the aperture in the panel.

11. The adjustable mattress foundation of claim 10 , wherein the sheet is stapled to the upper surface of the panel.

12. The adjustable mattress foundation of claim 10 , wherein the support clamps the cover and the vibration motor against the sheet.

13. The adjustable mattress foundation of claim 10 , wherein the sheet is made of a fabric material.

14. An adjustable mattress foundation comprising:

a frame including at least one movable frame portion;

a panel coupled for movement with the movable frame portion, the panel including a lower surface in facing relationship with the movable frame portion and an upper surface;

an actuator supported upon the frame and operable to selectively incline the at least one movable frame portion;

a vibration motor;

a support suspending the vibration motor relative to the panel, the support being mounted to the upper surface of the panel, wherein said support is a strap which is adjustable in length;

a cover at least partially enclosing the vibration motor; and

wherein the cover includes an outer shell and a liner at least partially positioned within the outer shell.

15. The adjustable mattress foundation of claim 14 , wherein the liner is positioned between the vibration motor and the outer shell.

16. The adjustable mattress foundation of claim 14 , wherein the outer shell is made of a first foam material, and wherein the liner is made of a second foam material.

17. The adjustable mattress foundation of claim 16 , wherein the first foam material is more rigid than the second foam material.

18. The adjustable mattress foundation of claim 16 , wherein the first foam material is more dense than the second foam material.

19. The adjustable mattress foundation of claim 16 , wherein the second foam material attenuates the magnitude of vibration emitted by the vibration motor.

20. The adjustable mattress foundation of claim 16 , wherein the first foam material attenuates the magnitude of noise being transferred from the vibration motor to the panel.

21. The adjustable mattress foundation of claim 14 , wherein the liner is adhesively coupled to the outer shell.

22. An adjustable mattress foundation comprising:

a frame including at least one movable frame portion;

a panel coupled for movement with the movable frame portion, the panel including a lower surface in facing relationship with the movable frame portion and an upper surface;

an actuator supported upon the frame and operable to selectively incline the at least one movable frame portion;

a vibration motor;

a support suspending the vibration motor relative to the panel, the support being mounted to the upper surface of the panel;

wherein the support is a flexible strap having opposed first and second ends attached to the upper surface of the panel; and

wherein a length of the flexible strap is adjustable and comprises a first segment, a second segment, and a buckle interconnecting the first and second segments.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR WORLD, LLC
Reel/Frame 065332/0455 →
SECURITY INTEREST Recorded Oct 25, 2023
From: TEMPUR WORLD, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 065349/0881 →
PATENT SECURITY AGREEMENT Recorded Oct 17, 2019
From: TEMPUR WORLD, LLC
To: JPMORGAN CHASE BANK, N.A. AS ADMINISTRATIVE AGENT
Reel/Frame 050759/0543 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: MANDEL, DAVID; HUCK, CHARLES MASON
To: MPR ASSOCIATES, INC.
Reel/Frame 050505/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: TORNQUIST, FINN
To: MPR ASSOCIATES, INC.
Reel/Frame 050505/0678 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: MPR ASSOCIATES, INC.
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 050505/0698 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: KORMANOS, GEORGE HARRY; NUDELMAN, JOSHUA B.; BASTARACHE, MAURICE B.
To: ROGERS FOAM CORPORATION
Reel/Frame 050505/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: ROGERS FOAM CORPORATION
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 050505/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: TEMPUR-PEDIC MANAGEMENT, LLC
To: TEMPUR WORLD, LLC
Reel/Frame 050525/0448 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: INGRAM, JAMIE LEE
To: MPR ASSOCIATES, INC.
Reel/Frame 050505/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2019
From: TARPLEE, JENNIFER; CONKLE, JOHN B.; ZAKOWSKI, THOMAS J., JR.
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 050505/0640 →