IP Library Granted Patent US 10,205,164
Granted Patent B2
US 10,205,164 · App. 14/421,948 · Granted Feb 12, 2019

Porous silicon-based anode active material, method for preparing the same, and lithium secondary battery comprising the same

Inventors: Mi Rim Lee (Daejeon, KR); Jung Woo Yoo (Daejeon, KR); Eun Kyung Kim (Daejeon, KR); Yong Ju Lee (Daejeon, KR); Han Ho Lee (Seoul, KR); Ji Hyun Yoon (Ulsan, KR); Byoung Man Bang (Gyeongsangbuk-do, KR); Chang Rae Lee (Ulsan, KR); Il Kyo Jeong (Ulsan, KR); Mi Kyeong Lee (Gyeongsangbuk-do, KR)
Assignees: LG Chem Ltd.; SJ Materials Co., Ltd.
H01M4/386C01B33/113H01M4/0471H01M4/0492H01M4/366H01M4/485H01M4/583H01M4/587H01M10/052C01P2004/61C01P2006/40H01M2004/021H01M2004/027H01M2220/30Y02T10/7011
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Quick Facts
Patent No.
US 10,205,164
App. No.
14/421,948
Granted
Feb 12, 2019
Kind
B2
Abstract

Provided are a porous silicon-based anode active material including porous SiO x particles (0≤x<2) having surfaces coated with an oxide layer, a method of preparing the same, and a lithium secondary battery including the porous silicon-based anode active material. Since the anode active material includes an oxide layer formed on the porous SiO x particles (0≤x<2), a reactivity between the anode active material and an electrolyte solution may be reduced and, as a result, an electrical short circuit in an electrode may be minimized. Also, since a plurality of pores is included in surfaces or the surfaces and inside of the SiO x particles, a thickness change rate of the electrode generated during charge and discharge of a secondary battery may be reduced and lifetime characteristics may be improved.

Claims (46)

1. An anode, comprising:

an anode active material; and

a binder,

wherein the anode active material comprises:

porous SiO x particles (0≤x<2), wherein the porous SiO x particles comprise an oxide layer coated on surfaces thereof; and

carbon-based anode active material particles,

wherein the oxide layer comprises SiO y (0<y≤2), and x<y,

wherein the porous SiO x particles include pores on surfaces and inside of SiO x particles, and

wherein the oxide layer is formed by heat treating the porous SiO x particles in air or an oxygen atmosphere.

2. The anode of claim 1 , wherein x and y respectively satisfy 0≤x<1 and 1<y≤2.

3. The anode of claim 2 , wherein x and y respectively satisfy 0≤x<0.5 and 1.2≤y≤2.

4. The anode of claim 1 , wherein a thickness of the oxide layer is greater than 0 and equal to or less than 200 nm.

5. The anode of claim 4 , wherein the thickness of the oxide layer is greater than 0 and equal to or less than 100 nm.

6. The anode of claim 1 , wherein an average particle diameter (D 50 ) of the porous SiO x , particles is in a range of 1μ 0 m 20μ m.

7. The anode of claim 1 , wherein an average pore diameter of the porous SiO x particles is in a range of 30 nm to 500 nm as measured on the surface thereof.

8. The anode of claim 1 , wherein a specific surface area of the porous SiO x particles is in a range of 5 m 2 /g to 50 m 2 /g.

9. The anode of claim 1 , wherein the porous SiO x particles are porous silicon (Si) particles.

10. The anode of claim 1 , wherein the carbon-based anode active material particles comprises any one selected from the group consisting of natural graphite, artificial graphite, meso-carbon microbeads, amorphous hard carbon, and low crystalline soft carbon, or a mixture of two or more thereof.

11. A method of preparing the anode active material of claim 1 , the method comprising:

preparing porous SiO x particles (0≤x<2 ) by forming pores on the surfaces and inside of SiO x , particles;

heat treating the porous SiO x particles in air or an oxygen atmosphere to prepare porous SiO x particles having surfaces coated with an oxide layer; and

mixing the heated treated porous SiO x particles with the carbon-based anode active material particles to form the anode active material.

12. The method of claim 11 , wherein the forming of the pores comprises:

mixing a fluorinated solution with a metal precursor solution and introducing SiO x particles (0≤x<2) into the mixed solution to electrodeposit metal particles on surfaces of the SiO x particles;

etching by contacting the SiO x particles having metal particles electrodeposited thereon with an etching solution; and

removing the metal particles by contacting the etched SiO x particles with a metal removal solution.

13. The method of claim 11 , wherein the SiO x particles (0≤x≤2) comprise Si particles or one prepared by mechanical alloying after mixing Si particles and SiO 2 particles.

14. The method of claim 11 , wherein the oxide layer comprises SiO y (0<y≤2), and x<y.

15. The method of claim 11 , wherein the heat treatment is performed in a temperature range of 600° C. to 900° C. for 1 minute to 12 hours.

16. The method of claim 11 , wherein a thickness of the oxide layer is greater than 0 and equal to or less than 200 nm.

17. The method of claim 11 , wherein the carbon-based anode active material comprises any one selected from the group consisting of natural graphite, artificial graphite, meso-carbon microbeads, amorphous hard carbon, and low crystalline soft carbon, or a mixture of two or more thereof.

18. A lithium secondary battery comprising the anode of claim 1 .

19. The anode of claim 1 , further comprising:

a conductive material.

20. The anode of claim 1 , wherein an average particle diameter (D 50 ) of the carbon-based anode active material particles is in a range of 2 μm to 20 μm.

21. An anode comprising:

an anode active material; and

a binder,

wherein the anode active material comprises:

porous SiO x particles (0≤x<2) comprising an oxide layer coated on surfaces thereof; and

carbon-based anode active material particles,

wherein the oxide layer comprises SiO y (0<y≤2), and x<y,

wherein the porous SiO x particles include pores on surfaces and inside of SiO x particles,

wherein the anode active material is prepared by a method comprising:

heat treating the porous SiO x particles in air or an oxygen atmosphere to form the oxide layer; and

mixing the heated treated porous SiO x particles with the carbon-based anode active material particles to form the anode active material.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058037/0422 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2015
From: SEJIN INNOTECH. CO., LTD.
To: SJ MATERIALS CO., LTD.
Reel/Frame 036979/0302 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2015
From: LEE, MI RIM; YOO, JUNG WOO; KIM, EUN KYUNG; LEE, YONG JU; LEE, HAN HO; YOON, JI HYUN; BANG, BYOUNG MAN; LEE, CHANG RAE; JEONG, IL KYO; LEE, MI KYEONG
To: LG CHEM, LTD.; SEJIN INNOTECH. CO., LTD.
Reel/Frame 035033/0452 →
Priority Claims (1)
KR 10-2013-0149404 · Dec 3, 2013 · national
Continuity (1)
Related Publication 20160028084A1 · Jan 28, 2016