IP Library Granted Patent US 10,347,913
Granted Patent B2
US 10,347,913 · App. 14/422,079 · Granted Jul 9, 2019

Method for preparing core-shell structured particle by using continuous Couette-Taylor crystallizer

Inventors: Woo Sik Kim (Seoul, KR); Khuong Dien Thai (Yongin-Si, KR); Byung Chun Park (Daejeon, KR); Seong Hoon Kang (Daejeon, KR); Wang Mo Jung (Daejeon, KR); Hong Kyu Park (Daejeon, KR)
Assignees: LG Chem, Ltd.; University-Industry Cooperation Group of Kyung Hee University
H01M4/525C01G53/006H01M4/366H01M4/505C01P2004/03C01P2004/84
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Quick Facts
Patent No.
US 10,347,913
App. No.
14/422,079
Granted
Jul 9, 2019
Kind
B2
Abstract

The present invention provides a method for preparing a core-shell structured particle, the method using a continuous Couette-Taylor crystallizer in which a core reactant inlet, a shell reactant inlet, and a product outlet are sequentially formed on an outer cylinder along a flow direction of a fluid flowing in a Couette-Taylor fluid passage between the outer cylinder and an inner cylinder, wherein a core particle is primarily formed in the fluid passage by a core reactant supplied through the core reactant inlet; a shell layer is formed on a surface of the core particle to cover the core particle by a shell reactant supplied through the shell reactant inlet; and a core-shell structured particle in which the shell layer is formed on the circumference of the core particle, is discharged to the outside through the product outlet.

Claims (18)

1. A method for preparing a core-shell structured particle, the method using a continuous Couette-Taylor crystallizer in which a core reactant inlet, a shell reactant inlet, and a product outlet are sequentially formed on an outer cylinder along a flow direction of a fluid flowing in a Couette-Taylor fluid passage between the outer cylinder and an inner cylinder,

wherein a core particle is primarily formed in the fluid passage by a core reactant supplied through the core reactant inlet; a shell layer is formed on a surface of the core particle to cover the core particle by a shell reactant supplied through the shell reactant inlet; and a core-shell structured particle in which the shell layer is formed on the surface of the core particle to cover the core particle, is discharged to the outside through the product outlet,

wherein each of the core reactant and the shell reactant independently comprises a metallic aqueous solution, a base aqueous solution, and an ammonia aqueous solution,

when at least one of the core reactant or the shell reactant is supplied, gas consisting of nitrogen is continuously supplied to a reactant solution in order to prevent oxidation of the core reactant or the shell reactant, and

wherein a composition of the metallic aqueous solution of the core reactant is different from that of the metallic aqueous solution of the shell reactant, and

wherein a concentration of the shell reactant is 1.0 M or less and wherein a core-shell structured particle consists of a single core particle covered by a shell layer.

2. The method for claim 1 , wherein the core particle comprises a compound of the following Chemical Formula 1, and the shell layer comprises a compound of the following Chemical Formula 2

[Ni x Co y Mn z ](OH) 2   [Chemical Formula 1]

(In the Chemical Formula 1, 0<x<1, 0<y<1, 0<z<1, x+y+z=1, and x>y+z)

[Ni a Co b Mn c ](OH) 2   [Chemical Formula 2]

(In the chemical Formula 2, 0<a<1, 0<b<1, 0<c<1, a+b+c=1, and a=c).

3. The method of claim 2 , wherein the core particle comprises Ni 0.9 Co 0.05 Mn 0.05 (OH 2 ) and the shell layer comprises Ni 0.475 Co 0.05 Mn 0.475 (OH) 2 .

4. The method for claim 1 , wherein a rotational speed of the inner cylinder is in a range of 100 rpm to 3,000 rpm.

5. The method for claim 1 , wherein an average residence time in which the shell reactant remains in the fluid passage until the shell reactant supplied through the shell reactant inlet is discharged to the outside through the product outlet, is in a range of 30 minutes to 90 minutes.

6. The method for claim 1 , wherein a pH of the shell reactant is in a range of 11 to 13.

7. The method for claim 1 , wherein a concentration of the shell reactant is 1.0 M or less; a rotational speed of the inner cylinder is in a range of 100 rpm to 3,000 rpm; an average residence time in which the shell reactant remains in the fluid passage until the shell reactant supplied through the shell reactant inlet is discharged to the outside through the product outlet, is in a range of 30 minutes to 90 minutes; a pH of the shell reactant is in a range of 11 to 13.

8. The method of claim 1 , wherein the ammonia solution is supplied in an amount of 1/10 th of the shell reactant.

9. The method of claim 1 , wherein the core-shell structured particle comprises a nickel-rich core particle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058037/0422 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2015
From: KIM, WOO SIK; THAI, KHUONG DIEN; PARK, BYUNG CHUN; KANG, SEONG HOON; JUNG, WANG MO; PARK, HONG KYU
To: LG CHEM, LTD.; UNIVERSITY-INDUSTRY COOPERATION GROUP OF KYUNG HEE UNIVERSITY
Reel/Frame 034994/0643 →
Priority Claims (1)
KR 10-2014-0138172 · Oct 14, 2014 · national
Continuity (1)
Related Publication 20160104879A1 · Apr 14, 2016