IP Library Granted Patent US 9,540,494
Granted Patent B2
US 9,540,494 · App. 14/424,473 · Granted Jan 10, 2017

Silicone compositions and related methods

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Quick Facts
Patent No.
US 9,540,494
App. No.
14/424,473
Granted
Jan 10, 2017
Kind
B2
Abstract

Crosslinked silicone foams are provided that can be substantially free of chemical blowing agents or byproducts thereof. These foams can be prepared from polymerizable silicone compositions that include an MQ-water cluster including a silicate MQ resin and a quantity of water dispersed in the silicate MQ resin and a silicone fluid, wherein the MQ-water cluster and silicone fluid collectively provide a inverted emulsion having a continuous and a discontinuous phase, the continuous phase including the silicone fluid and the discontinuous phase including the MQ-water cluster. The foams can be made by dispersing water into a silicate MQ resin to provide an MQ-water cluster; dispersing the stabilized MQ-water cluster into a silicone fluid to obtain an inverted silicone emulsion having the MQ-water cluster as a discontinuous phase and the silicone fluid as a continuous phase; foaming the silicone emulsion by evolving the water in the MQ-water cluster to provide a cellular structure; and polymerizing the silicone emulsion.

Claims (23)

1. A polymerizable silicone composition comprising:

an MQ-water cluster comprised of a silicate MQ resin and a quantity of water dispersed in the silicate MQ resin ranging from about 1 percent to about 99 percent of the overall weight of the MQ-water cluster; and

a silicone fluid,

wherein the MQ-water cluster and silicone fluid collectively provide an inverted emulsion having a continuous and a discontinuous phase, the continuous phase comprising the silicone fluid and the discontinuous phase comprising the MQ-water cluster.

2. The composition of claim 1 , wherein the silicone fluid comprises a polydimethylsiloxane oligomer.

3. The composition of claim 1 , wherein the silicone fluid comprises an at least partially polymerized silicone polyoxamide.

4. The composition of claim 1 , further comprising a catalyst for polymerizing the emulsion, the catalyst comprising 3-aminopropyltriethoxysilane.

5. The composition of claim 1 , wherein the silicate MQ resin comprises a three-dimensional silicate network that includes M and Q-units having the chemical structures shown below:

wherein each of R′, R″, and R 3 ′″ is either a methyl or hydroxyl group, at least one of R′, R″, and R 3 ′″ being a hydroxyl group.

6. A foamed silicone article provided by polymerizing the composition of claim 1 .

7. A method of making a silicone foam comprising:

dispersing a quantity of water into a silicate MQ resin to provide an MQ-water cluster;

dispersing the stabilized MQ-water cluster into a silicone fluid to obtain an inverted silicone emulsion having the MQ-water cluster as a discontinuous phase and the silicone fluid as a continuous phase; and

foaming the silicone emulsion by evolving the water in the MQ-water cluster to provide a cellular structure.

8. The method of claim 7 , further comprising polymerizing the silicone emulsion.

9. The method of claim 8 , wherein the polymerizing of the silicone emulsion and foaming of the silicone emulsion are actuated separately.

10. The method of claim 9 , wherein the silicone emulsion is substantially polymerized prior to foaming the silicone emulsion.

11. The method of claim 9 , wherein at least some of the polymerization of the silicone emulsion occurs simultaneously with the foaming of the silicone emulsion.

12. The method of claim 7 , wherein the silicone fluid comprises a silicone resin that is at least partially polymerized.

13. The method of claim 12 , wherein the silicone fluid further comprises a co-solvent homogenously mixed with the silicone resin, wherein foaming the silicone emulsion further comprises evolving the co-solvent.

14. The method of claim 7 , wherein essentially all of the voids in the silicone emulsion are provided by evolving the water in the MQ-water cluster.

15. The method of claim 7 , wherein the silicate MQ resin comprises a three-dimensional silicate network that includes M and Q-units having the chemical structures shown below:

wherein each of R′, R″, and R 3 ′″ is either a methyl or hydroxyl group, at least one of R′, R″, and R 3 ′″ being a hydroxyl group.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: 3M INNOVATIVE PROPERTIES COMPANY
To: SOLVENTUM INTELLECTUAL PROPERTIES COMPANY
Reel/Frame 066430/0287 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2015
From: LIU, JUNKANG J.; WU, PINGFAN; FENG, BAI; YLITALO, DAVID A.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 035046/0602 →