IP Library Granted Patent US 10,665,855
Granted Patent B2
US 10,665,855 · App. 14/432,187 · Granted May 26, 2020

Active material, method of manufacturing active material, electrode, and secondary battery

Inventors: Takeshi Morozumi (Kanagawa, JP); Keitaro Kitada (Kanagawa, JP); Yoshihide Nagata (Tokyo, JP); Takatoshi Munaoka (Kanagawa, JP); Kenji Matsubara (Kanagawa, JP); Yuko Ohtaniuchi (Kanagawa, JP); Aiko Kanazawa (Kanagawa, JP); Nobuyuki Nagaoka (Kanagawa, JP); Masahiro Kikkawa (Kanagawa, JP)
Assignee: MURATA MANUFACTURING CO., LTD.
H01M4/366H01M4/0404H01M4/0471H01M4/133H01M4/134H01M4/364H01M4/387H01M4/48H01M4/587H01M10/0525H01M10/0563H01M2004/021H01M2004/027H01M2220/10H01M2220/20H01M2220/30Y02T10/7011
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,665,855
App. No.
14/432,187
Granted
May 26, 2020
Kind
B2
Abstract

A secondary battery includes a cathode, an anode including an active material, and non-aqueous electrolytic solution. The active material includes a center portion and a covering portion provided on part or all of the center portion. The center portion includes silicon, tin, or both as constituent elements. The covering portion includes a plurality of fibrous carbon materials. Part or all of the fibrous carbon materials extend in a direction along a surface of the center portion and are closely attached to the center portion.

Claims (33)

1. A secondary battery, comprising:

a cathode;

an anode including an active material; and

a non-aqueous electrolytic solution,

wherein:

the active material including a center portion, and a covering portion provided on a first part of the center portion,

the center portion including at least one of silicon (Si) or tin (Sn) as constituent elements,

the covering portion including a plurality of fibrous carbon materials,

an entire length of each fibrous carbon material of a first set of the plurality of fibrous carbon materials extends in a direction along a surface of the center portion,

the entire length of the each fibrous carbon material of the first set of the plurality of fibrous carbon materials includes a first end portion, a middle portion and a second end portion,

the entire length of the each fibrous carbon material of the first set of the plurality of fibrous carbon materials is attached to the center portion, and

a second set of the plurality of fibrous carbon materials is tangled with one another.

2. The secondary battery according to claim 1 , wherein the covering portion includes a mesh structure that comprises the second set of the plurality of fibrous carbon materials.

3. The secondary battery according to claim 1 , wherein

the anode includes a plurality of the active materials, and

a third set of the plurality of fibrous carbon materials is in the plurality of the active materials, wherein fibrous carbon materials of the third set of the plurality of fibrous carbon materials are cross-linked with each other.

4. The secondary battery according to claim 1 , wherein the plurality of fibrous carbon materials comprises at least one of carbon nanotubes or carbon nanofibers.

5. The secondary battery according to claim 1 , wherein 85 percent or higher of the plurality of fibrous carbon materials have a fiber length equal to or smaller than 4 micrometers.

6. The secondary battery according to claim 1 , wherein the plurality of fibrous carbon materials has an average fiber diameter equal to or smaller than 102 nanometers.

7. The secondary battery according to claim 1 , wherein a ratio of an area of a G-band peak to an area of a D-band peak (the area of the G-band peak/the area of the D-band peak) is equal to or greater than 1 in Raman spectrum of the plurality of fibrous carbon materials that is measured by Raman spectroscopy.

8. The secondary battery according to claim 1 ,

wherein the anode includes a plurality of the active materials, and

wherein the center portion has a median size (D50) equal to or smaller than 7.8 micrometers.

9. The secondary battery according to claim 1 , wherein each fibrous carbon material of the plurality of fibrous carbon materials has a carboxyl group (—COOH) on a surface thereof.

10. The secondary battery according to claim 1 , wherein a peak derived from a 1s orbit of oxygen (O) is detected as a result of element analysis of the plurality of fibrous carbon materials by X-ray photoelectron spectroscopy (XPS).

11. The secondary battery according to claim 1 , wherein the center portion comprises at least one of silicon, an alloy of silicon, a compound of silicon, tin, an alloy of tin, or a compound of tin.

12. The secondary battery according to claim 1 ,

wherein the active material includes an intermediate portion provided on the first part of the center portion, the intermediate portion including carbon (C) as a constituent element, and

wherein the covering portion is provided on the center portion with the intermediate portion in between.

13. The secondary battery according to claim 1 , wherein the active material includes carbon as a constituent element.

14. The secondary battery according to claim 1 , wherein the secondary battery is a lithium ion secondary battery.

15. The secondary battery according to claim 1 , wherein the center portion comprises at least one of a single granular body, and wherein an atomic ratio of oxygen to silicon is from 0.5 to 1.8.

16. The secondary battery according to claim 12 , wherein an electric resistance of the intermediate portion is lower than an electric resistance of the center portion.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044880/0953 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2017
From: TOHOKU MURATA MANUFACTURING CO., LTD.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044881/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2015
From: MOROZUMI, TAKESHI; KITADA, KEITARO; NAGATA, YOSHIHIDE; MUNAOKA, TAKATOSHI; MATSUBARA, KENJI; OHTANIUCHI, YUKO; NAKAMURA, AIKO; NAGAOKA, NOBUYUKI; KIKKAWA, MASAHIRO
To: SONY CORPORATION
Reel/Frame 035353/0178 →
Priority Claims (1)
JP 2012-222774 · Oct 5, 2012 · national
Continuity (1)
Related Publication 20150318542A1 · Nov 5, 2015