IP Library Granted Patent US 10,381,943
Granted Patent B2
US 10,381,943 · App. 14/433,469 · Granted Aug 13, 2019

Capacitor module and power conversion device

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Quick Facts
Patent No.
US 10,381,943
App. No.
14/433,469
Granted
Aug 13, 2019
Kind
B2
Abstract

In a power conversion device according to the present invention, a capacitor module, includes a first capacitor element; a second capacitor element; a positive pole-side bus bar; and a negative pole-side bus bar disposed in a laminated state, in which the positive pole-side bus bar and the negative pole-side bus bar are laminated via an insulating member. The first capacitor element includes a first body portion, a first positive pole-side electrode, and a first negative pole-side electrode. The second capacitor element includes a second body portion, a second positive pole-side electrode, and a second negative pole-side electrode. The first capacitor element is disposed so that the first positive pole-side electrode assumes a position closer to the second negative pole-side electrode than to the second positive pole-side electrode and faces the second negative pole-side electrode; and a laminate portion formed with the positive pole-side bus bar and the negative pole-side bus bar continues up to a point over a space where the first positive pole-side electrode and the second negative pole-side electrode face each other.

Claims (58)

1. A capacitor module, comprising:

a first capacitor element;

a second capacitor element;

a positive pole-side bus bar; and

a negative pole-side bus bar disposed in a laminated state, in which the positive pole-side bus bar and the negative pole-side bus bar are laminated via an insulating member, wherein:

the first capacitor element includes an electrically-conducting first capacitor cell where an electric charge is stored, a first positive pole-side electrode disposed on one side of the first capacitor cell, and a first negative pole-side electrode disposed on another side of the first capacitor cell so as to face the first positive pole-side electrode via the first capacitor cell;

the second capacitor element includes a second capacitor cell where an electric charge is stored, a second positive pole-side electrode disposed on one side of the second capacitor cell, and a second negative pole-side electrode disposed so as to face the second positive pole-side electrode via the second capacitor cell;

the first capacitor element is disposed so that the first positive pole-side electrode assumes a position closer to the second negative pole-side electrode than to the second positive pole-side electrode, and the first positive pole-side electrode and the second negative pole-side electrode are arranged in a line so that the first positive pole-side electrode directly overlaps the second negative pole-side electrode along a direction, perpendicular to a surface of the first positive pole-side electrode;

a laminate portion formed with the positive pole-side bus bar and the negative pole-side bus bar continues up to a point over a space where the first positive pole-side electrode and the second negative pole-side electrode face each other,

the first and second capacitor cells, including electrodes thereof, are covered directly by the laminated positive pole-side bus bar and the laminated negative pole-side bus bar.

2. The capacitor module according to claim 1 , further comprising:

a third capacitor element; and

a fourth capacitor element, wherein:

the third capacitor element includes a third capacitor cell where an electric charge is stored, a third positive pole-side electrode disposed on one side of the third capacitor cell, and a third negative pole-side electrode disposed so as to face the third positive pole-side electrode via the third capacitor cell;

the fourth capacitor element includes a fourth capacitor cell where an electric charge is stored, a fourth positive pole-side electrode disposed on one side of the first capacitor cell, and a fourth negative pole-side electrode disposed so as to face the fourth positive pole-side electrode via the fourth capacitor cell;

the third capacitor element and the fourth capacitor element are disposed side-by-side in a second row extending parallel to a first row defining a direction in which the first capacitor element and the second capacitor element are disposed side-by-side;

the third capacitor element is disposed at a side of the first capacitor element;

the fourth capacitor element is disposed at a side of the second capacitor element; and

the third capacitor element is disposed so that the third negative pole-side electrode assumes a position closer to the fourth positive pole-side electrode than to the fourth negative pole-side electrode and faces the fourth positive pole-side electrode.

3. The capacitor module according to claim 2 , further comprising:

a first lead terminal connecting the first negative pole-side electrode of the first capacitor element with the negative pole-side bus bar; and

a second lead terminal connecting the third positive pole-side electrode of the third capacitor element with the positive pole-side bus bar, wherein:

the first lead terminal is disposed so that a connecting area where the first lead terminal and the first negative pole-side electrode are connected is further toward to the third capacitor element relative to a center of the first negative pole-side electrode; and

the second lead terminal is disposed so that a connecting area where the second lead terminal and the third positive pole-side electrode are connected is further toward the first capacitor element relative to a center of the third positive pole-side electrode.

4. The capacitor module according to claim 1 , further comprising:

a first capacitor terminal via which a voltage smoothed by the first capacitor element and the second capacitor element is transmitted, wherein:

the first capacitor terminal is configured with a first positive pole-side capacitor terminal and a first negative pole-side capacitor terminal; and

the first positive pole-side capacitor terminal and the first negative pole-side capacitor terminal are disposed so that a principal plane of the first positive pole-side capacitor terminal and a principal plane of the first negative pole-side capacitor terminal face each other.

5. The capacitor module according to claim 2 , further comprising:

a sealing member that seals the first capacitor element, the second capacitor element, the third capacitor element, the fourth capacitor element, the positive pole-side bus bar and the negative pole-side busbar, wherein:

the positive pole-side bus bar or the negative pole-side bus bar forms a through hole between the first row and the second row.

6. A power conversion device comprising:

a capacitor module according to claim 4 ; and

a power semiconductor module configuring an upper arm circuit and a lower arm circuit in an inverter circuit, wherein:

the power semiconductor module includes a positive pole-side terminal to connect with the first positive pole-side capacitor terminal and a negative pole-side terminal to connect with the first negative pole-side capacitor terminal; and

a principal plane of the positive pole-side terminal faces a principal plane of the negative pole-side terminal.

7. The capacitor module according to claim 2 , further comprising:

a first capacitor terminal via which a voltage smoothed by the first capacitor element and the second capacitor element is transmitted, wherein:

the first capacitor terminal is configured with a first positive pole-side capacitor terminal and a first negative pole-side capacitor terminal; and

the first positive pole-side capacitor terminal and the first negative pole-side capacitor terminal are disposed so that a principal plane of the first positive pole-side capacitor terminal and a principal plane of the first negative pole-side capacitor terminal face each other.

8. The capacitor module according to claim 3 , further comprising:

a first capacitor terminal via which a voltage smoothed by the first capacitor element and the second capacitor element is transmitted, wherein:

the first capacitor terminal is configured with a first positive pole-side capacitor terminal and a first negative pole-side capacitor terminal; and

the first positive pole-side capacitor terminal and the first negative pole-side capacitor terminal are disposed so that a principal plane of the first positive pole-side capacitor terminal and a principal plane of the first negative pole-side capacitor terminal face each other.

9. The capacitor module according to claim 3 , further comprising:

a sealing member that seals the first capacitor element, the second capacitor element, the third capacitor element, the fourth capacitor element, the positive pole-side bus bar and the negative pole-side busbar, wherein:

the positive pole-side bus bar or the negative pole-side bus bar forms a through hole between the first row and the second row.

10. A power conversion device comprising:

a capacitor module according to claim 7 ; and

a power semiconductor module configuring an upper arm circuit and a lower arm circuit in an inverter circuit, wherein:

the power semiconductor module includes a positive pole-side terminal to connect with the first positive pole-side capacitor terminal and a negative pole-side terminal to connect with the first negative pole-side capacitor terminal; and

a principal plane of the positive pole-side terminal faces a principal plane of the negative pole-side terminal.

11. A power conversion device comprising:

a capacitor module according to claim 8 ; and

a power semiconductor module configuring an upper arm circuit and a lower arm circuit in an inverter circuit, wherein:

the power semiconductor module includes a positive pole-side terminal to connect with the first positive pole-side capacitor terminal and a negative pole-side terminal to connect with the first negative pole-side capacitor terminal; and

a principal plane of the positive pole-side terminal faces a principal plane of the negative pole-side terminal.

12. The capacitor module according to claim 1 , wherein the first and second capacitor elements are a film capacitor.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 056299/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2015
From: NISHIZAWA, YOUHEI; SUZUKI, HIDEYO; KOSUGA, MASASHI
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 036863/0380 →