Branding indenter
A heated indenter is provided for indenting a personalized document to create a security impression thereon. The personalized document includes but is not limited to, identification cards, driver's licenses, credit and debit cards, and the like. The security impression can provide a visible or tactile security feature that can be recognized by one with little or no training. The security impression causes a laminate layer of the document to tear or disfigure when attempting to remove the laminate layer from a substrate of the document.
1. A method of forming a security impression on a personalized document that includes a plastic substrate and a laminate, comprising:
heating an embossed feature disposed on a surface of a punch; and
bringing the heated embossed feature into engagement with the laminate and the plastic substrate so as to form an indentation in a surface of the plastic substrate with a portion of the laminate extending into the indentation, at least the portion of the laminate that extends into the indentation being fused by the heat of the heated embossed feature to material forming the plastic substrate in order to create an interfacial layer therebetween,
where because of the fusion of the laminate to the plastic substrate, the laminate tears or disfigures at the location of the indentation when attempting to remove the laminate from the plastic substrate.
2. The method of claim 1 , comprising heating the embossed feature to a temperature of about 149° C. to about 204° C.
3. The method of claim 1 , comprising bringing the heated embossed feature into engagement with the laminate and the plastic substrate with a force that is about 1/10 to about ¼ of a force needed for the embossed feature to indent into the plastic substrate without heating.
4. The method of claim 1 , wherein the plastic substrate is in the shape of a card, and the laminate is a polyester layer or a topcoat layer.
5. The method of claim 1 , further comprising forming a tactile feature, including forming a protrusion of the laminate that defines an opening of the indentation, the protrusion extending above a surface of an un-indented portion of the laminate.
6. The method of claim 1 , further comprising coloring the security impression by disposing a foil between the personalized document and the embossed feature, the foil containing a colorant material.
7. The method of claim 1 , wherein the laminate is a foil.