IP Library Granted Patent US 9,403,746
Granted Patent B2
US 9,403,746 · App. 14/446,429 · Granted Aug 2, 2016

Cross-linked polymer electrolyte membranes and crosslinking monomer

Inventor: Rameshwar Yadav (Farmington, MI)
Assignee: NISSAN NORTH AMERICA, INC.
C07C43/166C07C43/176H01M8/1023H01M8/1039H01M8/1058H01M2008/1095H01M2300/0082H01M2300/0088
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Quick Facts
Patent No.
US 9,403,746
App. No.
14/446,429
Granted
Aug 2, 2016
Kind
B2
Abstract

Bifunctional styrenated crosslinkable monomers are produced by functionalizing a linear chain diol with styrene, the linear chain diol being a diol with linear chain fluorinated segments or a linear chain hydrocarbon diol. Crosslinked polymers are produced by polymerizing the styrene-based comonomer with the bifunctional styrenated crosslinkable monomers. Polymer electrolyte membranes are produced from the crosslinked polymers. Crosslinking a bifunctional fluorinated monomer with a sulfonic acid bearing comonomer produces crosslinked polymers and membranes there from with very high acid content and strong polymer structure.

Claims (29)

1. A polymer electrolyte membrane for a fuel cell comprising a crosslinked polymer produced by polymerizing a styrene-based comonomer with a styrenated crosslinkable monomer comprising the following linear chain formula:

CH 2 ═CH—C 6 H 4 —CH 2 —O—(CX 2 ) n —O—CH 2 —C 6 H 4 —CH═CH 2

wherein X is F and n=6-14 or X is H and n=6-18, and the crosslinked polymer has the following Formula A:

wherein Y is SO 3 H + or R f —SO 3 H + , with R f =—(CF 2 ) m —O—CF 2 CF 2 — and m=2-7, wherein R f is obtained from I—(CF 2 ) m —O—CF 2 CF 2 —SO 2 F, with m=2-7.

2. The polymer electrolyte membrane of claim 1 , wherein the crosslinked polymer is a fluorinated crosslinked polymer having the following formula:

3. The polymer electrolyte membrane of claim 1 , wherein the crosslinked polymer is further polymerized with a free radical scavenger.

4. The polymer electrolyte membrane of claim 1 , wherein the crosslinked polymer is further polymerized with a free-radical scavenger selected from 4-hydroxy styrene and 4-vinylaniline, the crosslinked polymer having free radical scavengers and shown in the following formula, wherein Z=OH or NH 2 :

5. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═F, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 3 H + and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

6. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═F, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 3 Na + and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

7. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═F, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 2 Cl or CH 2 ═CH—C 6 H 4 —SO 2 F and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

8. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═F, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —Br, and the crosslinked polymer has the Formula A wherein Y=R f —SO 3 H + , with R f =—(CF 2 ) m —O—CF 2 CF 2 — and m=2-7, and wherein R f is obtained from I—(CF 2 ) m —O—CF 2 CF 2 —SO 2 F, with m=2-7.

9. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═F, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —OH, and the crosslinked polymer has the Formula A wherein Y═—O—R f —SO 3 H + with R f =—(CF 2 ) m —O—CF 2 CF 2 — and m=2-7, and wherein R f is obtained from I—(CF 2 ) m —O—CF 2 CF 2 —SO 2 F, with m=2-7.

10. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═H, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 3 H + and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

11. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═H, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 3 Na + and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

12. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═H, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —SO 2 Cl or CH 2 ═CH—C 6 H 4 —SO 2 F and the crosslinked polymer has the Formula A wherein Y=SO 3 H + .

13. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═H, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —Br, and the crosslinked polymer has the Formula A wherein Y=R f —SO 3 H + , with R f =—(CF 2 ) m —O—CF 2 CF 2 — and m=2-7, and wherein R f is obtained from I—(CF 2 ) m —O—CF 2 CF 2 —SO 2 F, with m=2-7.

14. The polymer electrolyte membrane of claim 1 , wherein the styrenated crosslinkable monomer has X═H, the styrene-based comonomer has the formula CH 2 ═CH—C 6 H 4 —OH, and the crosslinked polymer has the Formula A wherein Y═—O—R f —SO 3 H + with R f =—(CF 2 ) m —O—CF 2 CF 2 — and m=2-7, and wherein R f is obtained from I—(CF 2 ) m —O—CF 2 CF 2 —SO 2 F, with m=2-7.

15. The polymer electrolyte membrane of claim 1 further comprising a porous support on which the crosslinked polymer is supported.

16. A styrenated crosslinkable monomer comprising the following formula:

CH 2 ═CH—C 6 H 4 —CH 2 —O—(CX 2 ) n —O—CH 2 —C 6 H 4 —CH═CH 2

wherein X is H, produced by functionalizing a linear chain diol with styrene, the linear chain diol having the following formula:

OH—CH 2 —(CF 2 ) n —CH 2 —OH

wherein n=7-18.

17. A styrenated crosslinkable monomer comprising the following formula:

CH 2 ═CH—C 6 H 4 —CH 2 —O—(CX 2 ) n —O—CH 2 —C 6 H 4 —CH═CH 2

wherein X═F, produced by functionalizing a linear chain diol with styrene, the linear chain diol having the following formula:

OH—CH 2 —(CF 2 ) n —CH 2 —OH

wherein n=6-14.

18. The styrenated crosslinkable monomer of claim 17 , wherein the linear chain diol is mixed with vinyl benzyl chloride to functionalize the linear chain diol.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2016
From: NISSAN NORTH AMERICA, INC.
To: NISSAN MOTOR CO., LTD.
Reel/Frame 040603/0637 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2014
From: YADAV, RAMESHWAR
To: NISSAN NORTH AMERICA, INC.
Reel/Frame 033418/0833 →
Continuity (1)
Related Publication 20160031782A1 · Feb 4, 2016