IP Library Granted Patent US 9,155,997
Granted Patent B2
US 9,155,997 · App. 14/446,992 · Granted Oct 13, 2015

Mercury control using moderate-temperature dissociation of halogen compounds

Inventors: Michael J. Holmes (Thompson, ND); John H. Pavlish (East Grand Forks, MN); Edwin S. Olson (Grand Forks, ND)
Assignee: ENERGY & ENVIRONMENTAL RESEARCH CENTER FOUNDATION
B01D53/64B01D2251/404B01D2257/602
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Quick Facts
Patent No.
US 9,155,997
App. No.
14/446,992
Granted
Oct 13, 2015
Kind
B2
Abstract

A system and method is provided for the removal of mercury from flue gas. Effective removal of mercury is obtained by oxidation of elemental mercury, with highly reactive halogen species derived from dissociation of halogen compounds at moderate temperatures brought into contact with the flue gas with or without the addition of carbon.

Claims (31)

1. A method of removing mercury from a flue gas stream of a coal combustion system having a combustor and a pollutant control device comprising:

generating a dissociated halogen gas from a reactive precursor at a temperature in the range of about 60° C.-400° C. by providing activation energy to the reactive precursor;

reacting the dissociated halogen gas with mercury present in the flue gas stream at a temperature in the range of about 60° C.-400° C., the dissociated halogen gas reacted with mercury in the flue gas stream at least one location downstream from the combustor and upstream of the pollutant control device;

injecting particulates into the flue gas stream; and

capturing the mercury using the pollutant control device.

2. The method of claim 1 , wherein the dissociated halogen gas oxidizes the mercury present in the flue gas stream.

3. The method of claim 1 , wherein the dissociated halogen gas transforms the mercury present in the flue gas stream into a particulate-associated form.

4. The method of claim 1 , wherein the mercury is captured using at least one of a particulate control device such as an electrostatic precipitator, fabric filter, and scrubber.

5. The method of claim 1 , wherein the dissociated halogen gas comprises a gas of at least one of allyl iodide, allyl chloride, allyl bromide, and any combination thereof.

6. The method of claim 1 , wherein the dissociated halogen gas comprises at least one of organic di- and polyhalides including fluorocarbons, and inorganic non-metal halides with low decomposition temperatures.

7. The method of claim 1 , wherein the particulates are comprised of at least one of activated carbon or alkaline compounds (CaO, CaSiO3).

8. The method of claim 1 , further comprising exposing the precursor halogen gas to light from a photolysis lamp.

9. A method of removing mercury from a flue gas stream of a coal combustion system having a combustor and a pollutant control device, the method comprising:

providing activation energy to a reactive precursor generating a dissociated halogen gas at a temperature in the range of about 60° C. to about 400° C.;

reacting the dissociated halogen gas with mercury present in the flue gas stream at a temperature in the range of about 60° C. to about 400° C., the dissociated halogen gas reacted with the mercury at least one location of the flue gas stream downstream from the combustor and upstream of the pollutant control device;

injecting particulates into the flue gas stream, the particulates comprised of at least one of activated carbon, alkaline compounds, or any combination thereof; and

capturing the mercury using the pollutant control device.

10. The method of claim 9 , wherein the dissociated halogen gas oxidizes the mercury present in the flue gas stream.

11. The method of claim 9 , wherein the dissociated halogen gas transforms the mercury present in the flue gas stream into a particulate-associated form.

12. The method of claim 9 , wherein the mercury is captured using at least one of a particulate control device such as an electrostatic precipitator, fabric filter and/or scrubber.

13. The method of claim 9 , wherein the dissociated halogen gas comprises a gas of at least one of allyl iodide, allyl chloride, allyl bromide, and combinations thereof.

14. The method of claim 9 , wherein the dissociated halogen gas comprises at least one of organic di- and polyhalides including fluorocarbons, and inorganic non-metal halides with low decomposition temperatures.

15. The method of claim 9 , wherein the dissociated halogen gas comprises an organic chemical compound.

16. The method of claim 9 , wherein the point of injection of the reactive precursor into a duct is at the appropriate temperature corresponding to the dissociation temperature of the reactive precursor and below the decomposition temperature of oxidized mercury.

17. The method of claim 16 , wherein the reactive precursor is injected at least one location into the duct prior to an electrostatic precipitator device at a temperature in the range of about 320° C.-420° C.

18. The method of claim 16 , wherein sulfuryl chloride is injected at least one location into the duct prior to an electrostatic precipitator, a fabric filter, and a scrubber at a temperature in the range of about 100° C.-400° C.

19. A method of removing mercury from a flue gas stream of a coal combustion system having a combustor and a pollutant control device comprising:

providing activation energy to a reactive precursor generating a dissociated halogen gas from the reactive precursor at a temperature in the range of about 60° C.-400° C.;

reacting the dissociated halogen gas with mercury present in the flue gas stream at a temperature in the range of about 60° C.-400° C., the dissociated halogen gas reacted with mercury in the flue gas stream at least one location downstream from the combustor and upstream of the pollutant control device;

injecting particulates into the flue gas stream; and

capturing the mercury using the pollutant control device.

Assignments (6)
CHANGE OF NAME Recorded Nov 7, 2024
From: MIDWEST ENERGY EMISSIONS CORP.
To: BIRCHTECH CORP.
Reel/Frame 069187/0413 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2017
From: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
To: MIDWEST ENERGY EMISSIONS CORP.
Reel/Frame 042647/0351 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY'S ADDRESS PREVIOUSLY RECORDED ON REEL 033643 FRAME 0436. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 9, 2014
From: OLSON, EDWIN S.
To: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
Reel/Frame 033698/0612 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2014
From: PAVLISH, JOHN H.
To: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
Reel/Frame 033643/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2014
From: OLSON, EDWIN S.
To: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
Reel/Frame 033643/0436 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2014
From: HOLMES, MICHAEL J.
To: ENERGY AND ENVIRONMENTAL RESEARCH CENTER FOUNDATION
Reel/Frame 033643/0538 →
Continuity (4)
Continuation 13544971 · Jul 9, 2012
Continuation 12167054 · Jul 2, 2008
Provisional Application 60947543 · Jul 2, 2007
Related Publication 20140341793A1 · Nov 20, 2014