IP Library Granted Patent US 9,917,219
Granted Patent B2
US 9,917,219 · App. 14/449,198 · Granted Mar 13, 2018

Solar cell

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Quick Facts
Patent No.
US 9,917,219
App. No.
14/449,198
Granted
Mar 13, 2018
Kind
B2
Abstract

A solar cell includes: a crystal silicon substrate of a first conductivity type including a first principal surface and a second principal surface; a first amorphous silicon film of a second conductivity type provided on a side of the first principal surface; and a second amorphous silicon film of the first conductivity type provided on a side of the second principal surface. At least one of the first amorphous silicon film and the second amorphous silicon film has a multi-layer structure comprising layers. An oxygen-rich layer is provided between any adjacent two of the amorphous silicon layers in the multi-layer structure.

Claims (50)

1. A solar cell comprising:

a crystal silicon substrate of a first conductivity type including a first principal surface and a second principal surface;

a first amorphous silicon film of a second conductivity type provided on a side of the first principal surface;

a second amorphous silicon film of the first conductivity type provided on a side of the second principal surface; and

an intrinsic amorphous silicon film, wherein

at least one of the first amorphous silicon film and the second amorphous silicon film has a first dopant layer; a second dopant layer; and an oxygen-rich layer provided between the first dopant layer and the second dopant layer, the first dopant layer being closer to the crystal silicon substrate than the second dopant layer, the second dopant layer having a higher dopant concentration than the first dopant layer, wherein the first dopant layer and second dopant layer have the same conductivity type,

the intrinsic amorphous silicon film is provided between the crystal silicon substrate and the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer, and

the oxygen-rich layer has a higher oxygen concentration than the first and second dopant layers, and the oxygen concentration in the oxygen-rich layer is in a range of 1×10 19 cc −1 to 1×10 22 cc −1 .

2. The solar cell according to claim 1 , wherein the first conductivity type or the second conductivity type is p-type.

3. The solar cell according to claim 1 , wherein the first conductivity type or the second conductivity type is n-type.

4. The solar cell according to claim 1 , wherein

the oxygen-rich layer is provided in each of the first amorphous silicon film and the second amorphous silicon film.

5. The solar cell according to claim 1 , wherein

the oxygen-rich layer is provided between adjacent two of the first and second dopant layers.

6. The solar cell according to claim 1 , wherein

at least one of the first amorphous silicon film and the second amorphous silicon film has a multi-layer structure including amorphous silicon layers, and

an oxygen-rich layer is provided between every adjacent two of the amorphous silicon layers in the multi-layer structure.

7. The solar cell according to claim 1 , wherein a second intrinsic amorphous silicon film is provided between the crystal silicon substrate and the other amorphous silicon film of the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer.

8. The solar cell according to claim 1 , wherein

the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer has amorphous silicon layers, and

the oxygen concentration in the oxygen-rich layer is in a range of 1.5 times to 1000 times the oxygen concentration in the amorphous silicon layer adjacent thereto.

9. The solar cell according to claim 1 , wherein

the oxygen concentration in the oxygen-rich layer is in a range of 5×10 19 cc −1 to 5×10 21 cc −1 .

10. The solar cell according to claim 1 , wherein

the thickness of the oxygen-rich layer is in a range of 0.5 nm to 10.0 nm.

11. The solar cell according to claim 10 , wherein

the thickness of the oxygen-rich layer is in a range of 1.0 nm to 5.0 nm.

12. The solar cell according to claim 1 , wherein

at least one of the first amorphous silicon film and the second amorphous silicon film has a multi-layer structure including amorphous silicon layers, and

the dopant concentrations in the amorphous silicon layers are 1×10 20 cc −1 or more.

13. The solar cell according to claim 1 , wherein

at least one of the first amorphous silicon film and the second amorphous silicon film has a multi-layer structure including amorphous silicon layers, and

the total thickness of the amorphous silicon layers is in a range of 1 nm to 20 nm.

14. The solar cell according to claim 1 , further comprising a transparent electrode on an outside surface of the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer, the transparent electrode being made of a transparent conductive oxide, wherein

the second dopant layer is closer to the transparent electrode than the first dopant layer.

15. A solar cell comprising:

a crystal silicon substrate of a first conductivity type including a first principal surface and a second principal surface;

a first amorphous silicon film of a second conductivity type provided on a side of the first principal surface;

a second amorphous silicon film of the first conductivity type provided on a side of the second principal surface; and

an intrinsic amorphous silicon film, wherein

at least one of the first amorphous silicon film and the second amorphous silicon film has a first dopant layer; a second dopant layer; and an oxygen-rich layer provided between the first dopant layer and the second dopant layer, the first dopant layer being closer to the crystal silicon substrate than the second dopant layer, the second dopant layer having a higher dopant concentration than the first dopant layer, wherein the first dopant layer and second dopant layer have the same conductivity type,

the intrinsic amorphous silicon film is provided between the crystal silicon substrate and the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer, and

the oxygen-rich layer has a higher oxygen concentration than the first and second dopant layers.

16. The solar cell according to claim 15 , wherein the first conductivity type or the second conductivity type is p-type.

17. The solar cell according to claim 15 , wherein the first conductivity type or the second conductivity type is n-type.

18. The solar cell according to claim 15 , wherein

the oxygen-rich layer is provided in each of the first amorphous silicon film and the second amorphous silicon film.

19. The solar cell according to claim 15 , wherein

the oxygen-rich layer is provided between adjacent two of the first and second dopant layers.

20. The solar cell according to claim 15 , wherein a second intrinsic amorphous silicon film is provided between the crystal silicon substrate and the other amorphous silicon film of the first amorphous silicon film or the second amorphous silicon film that includes the oxygen-rich layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2014
From: YANO, AYUMU
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 033441/0349 →