IP Library Granted Patent US 9,545,894
Granted Patent B2
US 9,545,894 · App. 14/450,187 · Granted Jan 17, 2017

Single stage dual chambered passenger airbag

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Quick Facts
Patent No.
US 9,545,894
App. No.
14/450,187
Granted
Jan 17, 2017
Kind
B2
Abstract

An airbag includes at least one panel defining an interior of the airbag, and a divider positioned in the interior so as to divide the interior into a first chamber and a second chamber. A first valve assembly is operatively coupled to the divider for controlling the gas flow between the first chamber and the second chamber. A second valve assembly is fixed within the first chamber and fluidly communicates with an exterior of the airbag. The second valve assembly is operably dependent on the first valve assembly, thereby dynamically controlling the inflation profile of the airbag.

Claims (63)

1. An airbag comprising:

at least one panel defining an interior of the airbag, said panel containing one or more venting orifices, and

a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber;

a first valve mechanism operatively coupled to the divider for restricting, but also permitting, a flow of gases from the lower chamber into the upper chamber, the first valve mechanism being structured such that an actuation response time of the valve mechanism in attenuating or impeding gas flow from the lower chamber into the upper chamber is proportional to any pressure increase of the lower chamber relative to the pressure in the upper chamber; and

a second valve assembly operably configured to the upper chamber, said second valve assembly configured to attenuate or occlude fluid flow through said one or more venting orifices upon substantial pressurization of the upper chamber.

2. The airbag of claim 1 wherein said second valve assembly comprises a tether containing at least one tether orifice, said at least one tether orifice aligned with said one or more venting orifices.

3. The airbag of claim 2 wherein said tether contains an extended portion whereby upon inflation of the upper chamber said extended portion is extended to misalign said at least one tether orifice and said one or more venting orifices.

4. The airbag of claim 3 further comprising a guide member fixed within said upper chamber and about said tether.

5. The airbag of claim 1 wherein said second valve assembly comprises:

a tether attached to the interior of the airbag;

a tether orifice formed within said tether; and

a guide member attached to the interior of the airbag such that said tether extends therethrough, said tether orifice alignable with said one or more venting orifices.

6. The airbag of claim 1 wherein said second valve assembly comprises:

a tether containing a first portion and a second portion, said first portion attached to an exterior of the airbag and said second portion attached to an interior of the airbag;

a tether orifice formed within said tether; and

a slot formed within the airbag such that said tether extends therethrough from the exterior to the interior of the airbag, said tether orifice alignable with said one or more venting orifices.

7. A vehicle including an airbag in accordance with claim 1 .

8. A vehicle occupant protection system including an airbag in accordance with claim 1 .

9. An airbag comprising:

at least one panel defining an interior of the airbag, said panel containing one or more venting orifices, and

a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber;

a first valve assembly operatively coupled to the divider for restricting but not preventing a flow of gases from the lower chamber into the upper chamber upon an increase in pressure in said lower chamber; and

a second valve assembly fixed within the upper chamber, said second valve assembly configured to attenuate or occlude fluid flow through said venting orifices upon substantial pressurization of the upper chamber.

10. The airbag of claim 9 wherein said second valve assembly comprises a tether containing at least one tether orifice, said at least one tether orifice alignable with said one or more venting orifices.

11. The airbag of claim 10 wherein said tether contains an extended portion whereby upon inflation of the upper chamber said extended portion is extended to misalign said at least one tether orifice and said one or more venting orifices.

12. The airbag of claim 10 further comprising a guide member fixed within said upper chamber and about said tether.

13. The airbag of claim 10 further comprising a slot formed within said airbag, wherein said tether passes from an exterior of the airbag through said slot and into an interior of the airbag.

14. The airbag of claim 10 wherein said at least one tether orifice is aligned with said one or more venting orifices.

15. The airbag of claim 10 wherein said at least one tether orifice is nonaligned with said one or more venting orifices.

16. A vehicle containing the airbag of claim 9 .

17. A vehicle occupant protection system containing the airbag of claim 9 .

18. An airbag comprising:

at least one panel defining an interior of the airbag and an exterior of the airbag;

a divider positioned in the interior so as to divide the interior into a first chamber and a second chamber;

a first valve assembly operatively coupled to the divider for controlling a flow of gases between the second chamber and the first chamber, said first valve assembly permitting flow from the first chamber to the second chamber when said first chamber exceeds the pressure of said second chamber, and, from the second chamber to the first chamber when said second chamber exceeds the pressure of said first chamber; and

a second valve assembly fixed within the first chamber, said second valve assembly operably dependent on said first valve assembly, and configured to control fluid flow from said interior to said exterior of said airbag.

19. The airbag of claim 18 wherein said second valve assembly comprises:

one or more venting orifices in said at least one panel; and

a tether containing at least one tether orifice, said at least one tether orifice alignable with said one or more venting orifices.

20. A vehicle occupant protection system containing the airbag of claim 18 .

21. An airbag comprising:

a first chamber and a second chamber;

a perforated dividing panel attached to an inner wall of the airbag thereby providing said first chamber and said second chamber, said perforated dividing panel containing at least one main orifice;

a valve for one-way or two-way fluid communication between said first chamber and said second chamber, the valve providing fluid communication through said at least one main orifice;

a first valve cover attached to said dividing panel for covering said at least one main orifice, said first valve cover facilitating fluid flow from said upper chamber to said lower chamber and attenuating fluid flow from said lower chamber into said upper chamber;

at least one second orifice formed in said first valve cover, said second orifice selectively sealed during actuation of said airbag; and

a second valve cover attached to said first valve cover for covering said at least one second orifice, said second valve cover facilitating fluid flow from said lower chamber into said upper chamber.

22. An airbag comprising:

at least one panel defining an interior of the airbag, said panel containing one or more venting orifices, and

a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber;

a first valve mechanism operatively coupled to the divider for restricting a flow of gases from the lower chamber into the upper chamber, the first valve mechanism being structured such that an actuation response time of the valve mechanism in attenuating or impeding gas flow from the lower chamber into the upper chamber is proportional to any pressure increase of the lower chamber relative to the pressure in the upper chamber; and

a second valve assembly operably configured to the upper chamber, said second valve assembly configured to attenuate or occlude fluid flow through said one or more venting orifices upon substantial pressurization of the upper chamber,

wherein said second valve assembly comprises—

a tether containing a first portion and a second portion, said first portion attached to an exterior of the airbag and said second portion attached to an interior of the airbag;

a tether orifice formed within said tether; and

a slot formed within the airbag such that said tether extends therethrough from the exterior to the interior of the airbag, said tether orifice alignable with said one or more venting orifices.

23. An airbag comprising:

at least one panel defining an interior of the airbag, said panel containing one or more venting orifices, and

a divider positioned in the interior so as to divide the interior into an upper chamber and a lower chamber;

a first valve assembly operatively coupled to the divider for restricting a flow of gases from the lower chamber into the upper chamber upon an increase in pressure in said lower chamber;

a second valve assembly fixed within the upper chamber, said second valve assembly configured to attenuate or occlude fluid flow through said venting orifices upon substantial pressurization of the upper chamber; and

comprising a slot formed within said airbag, wherein said tether passes from an exterior of the airbag through said slot and into an interior of the airbag,

wherein said second valve assembly comprises a tether containing at least one tether orifice, said at least one tether orifice alignable with said one or more venting orifices.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 8, 2026
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 075554/0717 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 057775/0726 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0411 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2018
From: TK HOLDINGS INC.
To: JOYSON SAFETY SYSTEMS ACQUISITION LLC
Reel/Frame 046173/0180 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Apr 17, 2018
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 045959/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 4, 2014
From: ANDERSON, CHRISTOPHER L.
To: TK HOLDINGS INC.
Reel/Frame 033454/0192 →