Process for using subterranean produced fluids for hydraulic fracturing with cross-linked gels while providing elimination or reduction of formation clay stabilizer chemicals
View Patent ↗A system and process for defining, blending and monitoring fresh water with subterranean produced formation fluids, with particular constituents of the blended waters being controlled for proper use in gel-type hydraulic fracturing operations. On-site measurements and calculations of clay stabilization replacement, through a Potassium Chloride (KCl) Equivalency calculation, provide feedback on water constituent adjustments that may be needed just prior to the gel-based hydraulic fracturing process. This assures adequate gel cross-linking times, delayed gel cross-linking times, and clay stabilization in the formation to be fractured.
1. A system for blending fluids for hydraulic fracturing, comprising:
a blending chamber with a fresh water inlet line and a produced fluid inlet line for blending fresh water and produced fluid to produced blended water, said fresh water inlet line comprising a fresh water pump, a fresh water inlet line flow meter, and a fresh water inlet line sample point, and said produced water inlet line comprising a produced fluid pump, a produced water inlet line flow meter, and a produced water inlet line sample point;
a blended water outlet line, said blended water outlet line comprise an outlet line sample point;
wherein the fresh water flows at a fresh water flow rate in said fresh water inlet line, the produced fluid flows at a produced fluid flow rate in said produced fluid inlet line, and the blended water flows at a blended water flow rate in said blended water outlet line;
wherein the relative proportions of fresh water and produced fluid entering the blending chamber are controlled by adjusting the fresh water flow rate and produced fluid flow rate, respectively; and
further wherein the relative proportions of fresh water and produced fluid are determined based upon a target Potassium Chloride Equivalency value or range for the blended water.
2. The system of claim 1 , further wherein the relative proportions of fresh water and produced fluid are determined based upon the chloride concentration in the fresh water and the chloride concentration in the produced fluid.
3. The system of claim 2 , wherein the flow rates of the fresh water and produced fluids are set to achieve the target Potassium Chloride Equivalency value or range in the blended water.
4. The system of claim 3 , wherein an actual Potassium Chloride Equivalency value for the blended water is determined from one or more samples obtained at the outlet line sample point.
5. The system of claim 4 , wherein the actual Potassium Chloride Equivalency value is determined based upon the chloride concentration in said one or more samples obtained at the outlet line sample point.
6. The system of claim 5 , wherein the flow rates of the fresh water and produced fluids are adjusted if the actual Potassium Chloride Equivalency value is not substantially equal to the target Potassium Chloride Equivalency value or within the target Potassium Chloride Equivalency range.
7. The system of claim 4 , wherein the Potassium Chloride Equivalency value is calculated as 0.00020986 times chloride concentration.
8. The system of claim 1 , further wherein an actual boron concentration for the blended water is determined from one or more samples obtained at the outlet line sample point.
9. The system of claim 1 , wherein the blended water is produced on a batch basis for a stage in a hydraulic fracturing operation.