Device for the treatment of crude synthesis gas
View Patent ↗A device for treating steam-saturated crude gases from the entrained flow gasification of fuels before entry into heat exchanges sited upstream of a crude gas converting operation. To avoid solid deposits in an entrance region of the heat exchangers, a crude gas is converted from a saturated into the superheated state by supply of hot gas. Hot gas contemplated is superheated high pressure steam or recycled superheated converted crude gas.
1. A device for treatment of crude synthesis gas from a facility for partial oxidation of fuels in an entrained flow gasifier, in which a path of the crude synthesis gas is in sequence of following stages, the device comprising:
an entrained flow gasifier configured for supplying a steam-saturated crude synthesis gas,
a cascade of water scrubbers receiving the steam-saturated crude synthesis gas and configured for cleaning the crude synthesis gas to remove dust particles therefrom,
a mixer having a first entrance for receiving the cleaned crude synthesis gas from the water scrubbers, the mixer having a second entrance for receiving a supply of hot gas,
the mixer having an exit for supplying superheated, unsaturated crude synthesis gas from the exit of the mixer;
a heat exchanger having a first gas channel for receiving the crude synthesis gas from the exit of the mixer;
a crude gas converting device receiving the crude synthesis gas from the heat exchanger, and
an acid gas scrubber receiving the crude synthesis gas from the crude gas converting device,
wherein
the heat exchanger has a second gas channel for receiving the crude synthesis gas from the acid gas scrubber into the second gas channel of the heat exchanger,
the second gas channel of the heat exchanger has an exit for the converted crude synthesis gas, and
the mixer comprises a static mixer.
2. The device as claimed in claim 1 , further comprising a heating device for heating the hot gas, the hot gas being comprised of superheated high pressure steam.
3. The device as claimed in claim 2 , wherein the hot gas comprises a fraction of the superheated converted crude synthesis gas from the crude gas converting device.
4. The device as claimed in claim 3 , further comprising a hot gas blower configured for supplying the fraction of the superheated converted crude synthesis gas from the crude gas converting device, the blower being in the second entrance of the mixer.
5. The device as claimed in claim 1 , wherein the temperature of the superheated, unsaturated crude synthesis gas is 2 to 10° C. above the saturation temperature.
6. The device as claimed in claim 1 , wherein a second of the cascade of water scrubbers removes dust particles from the crude synthesis gas which are finer than the dust particles removed from the crude synthesis gas by a first of the cascade of water scrubbers.