IP Library Granted Patent US 9,240,728
Granted Patent B2
US 9,240,728 · App. 14/459,159 · Granted Jan 19, 2016

Control device for rectifiers of switching converters

Inventors: Alberto Iorio (Aosta, IT); Maurizio Foresta (Aosta, IT); Alberto Bianco (Gressan, IT)
Assignee: STMicroelectronics S.r.l.
H02M3/33576H02M3/1588H02M3/33592H02M2001/0058
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Quick Facts
Patent No.
US 9,240,728
App. No.
14/459,159
Granted
Jan 19, 2016
Kind
B2
Abstract

A control device detects zero crossings of a current through a rectifier transistor during plural cycles; generates a turn-on signal of the transistor and inserts a turn-on delay equal to a fixed first quantity from the start time of for each cycle. The control device starts counting consecutive cycles after inserting the turn-on delay; detects whether a zero crossing of the current through the transistor after turning on said transistor has occurred; if no zero crossing is detected before counting a number N of consecutive cycles, decreases the turn-on delay by a fixed second quantity for the next cycle; if a zero crossing is detected, maintains turned on the transistor; if the turn-on delay is smaller than first quantity, increases the turn-on delay o for the next switching cycle; and if the turn-on delay is equal to the first quantity, maintains the turn-on delay for the next switching cycle.

Claims (66)

1. A control device, comprising:

a zero crossing detector configured to detect a zero crossing of a current flowing through a first transistor of a rectifier of a switching converter during each of plural switching cycles;

a first counter configured to count consecutive converter switching cycles to a number N;

a driver configured to generate a first turn-on signal that turns on the first transistor and to insert a turn-on delay in the turn-on signal equal to a first fixed quantity from a start time instant for each switching cycle, and start the first counter after the insertion of the turn-on delay in the first turn-on signal, wherein the driver is configured to:

verify cycle for cycle whether the zero crossing detector has detected a zero crossing of the current flowing through the first transistor after the turn-on of said first transistor,

decrease the turn-on delay by a second fixed quantity for a next switching cycle if no zero crossing of the current flowing through the first transistor is detected before said number N of consecutive switching cycles is counted by the counter;

restart the counter if no zero crossing of the current flowing through the first transistor is detected before said number N of consecutive switching cycles is counted by the counter;

maintain turned on said first transistor if the zero crossing of the current flowing through the first transistor is detected;

restart the counter if the zero crossing of the current flowing through the first transistor is detected;

increase the turn-on delay by the second fixed quantity for switching cycles following the switching cycle in which the zero crossing is detected if the turn-on delay of the first turn-on signal is smaller than the first fixed quantity; and

maintain the turn-on delay for the switching cycles following the switching cycle in which the zero crossing is detected if the turn-on delay of the first turn-on signal is equal to said first fixed quantity.

2. The control device of claim 1 , comprising a second counter configured to count consecutive zero crossings of the current flowing through the first transistor when the turn-on delay is equal to the first fixed quantity, said driver being configured to turn off the first transistor if the counter reaches a number K.

3. The control device of claim 1 , wherein the driver is configured to stop decreasing the turn-on delay if the turn-on delay of the first turn-on signal is equal to a minimum turn-on delay.

4. The control device of claim 1 , wherein the first fixed quantity of the turn-on delay is a prefixed percentage of each switching cycle and is a maximum turn-on delay of the first turn-on signal.

5. The control device of claim 4 , wherein the control device comprises a detector circuit configured to measure each switching cycle and determine said prefixed percentage of each switching cycle.

6. The control device of claim 1 , wherein the second fixed quantity is a prefixed percentage of the switching cycle.

7. The control device of claim 6 , wherein the control device comprises a detector circuit to measure the switching cycle and determine said prefixed percentage of the switching cycle.

8. The control device of claim 1 , wherein said driver is configured to turn on the first transistor and a second transistor of the rectifier respectively during first and second half-cycles of the switching cycles using the first turn-on signal and a second turn-on signal, respectively, the turn-on delay being used for both the first and second turn-on signals of said transistors.

9. The control device of claim 1 , further comprising a controlled delay circuit configured to provide said turn-on delay, the controlled delay circuit including:

a voltage signal generator configured to generate first and second ramp signals and a saw-tooth signal that corresponds to a sum of the first and second ramp signals;

a comparator configured to transmit to the driver circuit a turn-on delay signal, indicative of the turn-on delay, based on a comparison of the saw-tooth signal with a variable threshold that is based on the first and second ramp signals.

10. The control device of claim 9 , wherein the voltage signal generator includes a current mirror that includes:

a first mirror leg that includes a current source configured to provide a mirror current;

a second mirror leg coupled to the first mirror leg and configured to produce the first ramp signal based on the mirror current;

a third mirror leg coupled to the first mirror leg and configured to produce the second ramp signal based on the mirror current; and

a fourth mirror leg coupled to the first mirror leg and configured to produce the sawtooth signal based on the mirror current.

11. A switching converter, comprising:

a rectifier that includes a first transistor; and

a control device configured to control the rectifier, the control device including:

a zero crossing detector configured to detect a zero crossing of a current flowing through the first transistor during each of plural switching cycles;

a first counter configured to count consecutive converter switching cycles to a number N;

a driver configured to generate a turn-on signal that turns on the first transistor and to insert a turn-on delay in the first turn-on signal equal to a first fixed quantity from a start time instant for each switching cycle, and start the first counter after the insertion of the turn-on delay in the first turn-on signal, wherein the driver is configured to:

verify cycle for cycle whether the zero crossing detector has detected a zero crossing of the current flowing through the first transistor after the turn-on of said first transistor,

decrease the turn-on delay by a second fixed quantity for a next switching cycle if no zero crossing of the current flowing through the first transistor is detected before said number N of consecutive switching cycles is counted by the counter;

restart the counter if no zero crossing of the current flowing through the first transistor is detected before said number N of consecutive switching cycles is counted by the counter;

maintain turned on said first transistor if the zero crossing of the current flowing through the first transistor is detected;

restart the counter if the zero crossing of the current flowing through the first transistor is detected;

increase the turn-on delay by the second fixed quantity for switching cycles following the switching cycle in which the zero crossing is detected if the turn-on delay of the first turn-on signal is smaller than the first fixed quantity; and

maintain the turn-on delay for the switching cycles following the switching cycle in which the zero crossing is detected if the turn-on delay of the first turn-on signal is equal to said first fixed quantity.

12. The switching converter of claim 11 , wherein the control device includes a second counter configured to count consecutive zero crossings of the current flowing through the first transistor when the turn-on delay is equal to the first fixed quantity, said driver being configured to turn off the first transistor if the counter reaches a number K.

13. The switching converter of claim 11 , wherein the driver is configured to stop decreasing the turn-on delay if the turn-on delay of the first turn-on signal is equal to a minimum turn-on delay.

14. The switching converter of claim 11 , wherein said driver is configured to turn on the first transistor and a second transistor of the rectifier respectively during first and second half-cycles of the switching cycles using the first turn-on signal and a second turn-on signal, respectively, the turn-on delay being used for both the first and second turn-on signals of said transistors.

15. The switching converter of claim 11 , wherein the control device includes a controlled delay circuit configured to provide said turn-on delay, the controlled delay circuit including:

a voltage signal generator configured to generate first and second ramp signals and a saw-tooth signal that corresponds to a sum of the first and second ramp signals;

a comparator configured to transmit to the driver circuit a turn-on delay signal, indicative of the turn-on delay, based on a comparison of the saw-tooth signal with a variable threshold that is based on the first and second ramp signals.

16. The switching converter of claim 15 , wherein the voltage signal generator includes a current mirror that includes:

a first mirror leg that includes a current source configured to provide a mirror current;

a second mirror leg coupled to the first mirror leg and configured to produce the first ramp signal based on the mirror current;

a third mirror leg coupled to the first mirror leg and configured to produce the second ramp signal based on the mirror current; and

a fourth mirror leg coupled to the first mirror leg and configured to produce the sawtooth signal based on the mirror current.

17. A method, comprising:

controlling a rectifier of a switching converter, the rectifier including a first transistor, the controlling including:

generating a first turn-on signal that turns on the first transistor;

inserting, in the first turn-on signal, a turn-on delay equal to a first fixed quantity from a start time instant of each switching cycle of a plurality of switching cycles;

starting a count of consecutive converter switching cycles, detecting, cycle for cycle whether a zero crossing has occurred of current flowing through the first transistor after the turn-on of said first transistor, and

if no zero crossing of the current is detected until a given number N of consecutive switching cycles is counted, decreasing the turn-on delay by a second fixed quantity for the next switching cycles and restarting the count of said consecutive switching cycles,

if a zero crossing of the current flowing through the first transistor is detected, maintaining turned on said first transistor and restarting the counting of said consecutive switching cycles,

if the turn-on delay of the first turn-on signal is smaller than the first fixed quantity, increasing the turn-on delay by the second fixed quantity for the switching cycles following the switching cycle in which zero crossing is detected, and

if the turn-on delay of the first turn-on signal is equal to said first fixed quantity, maintaining the turn-on delay for the switching cycles following the switching cycle in which the zero crossing is detected.

18. The method of claim 17 , comprising:

if a number K of consecutive zero crossings of the current flowing through the first transistor are detected when the turn-on delay is equal to the first fixed quantity, turning-off the first transistor.

19. The method of claim 17 , comprising:

if the turn-on delay of the first turn-on signal is equal to a given minimum turn-on delay, stopping decreasing the turn-on delay.

20. The method of claim 17 , wherein the first fixed quantity is a prefixed percentage of each switching cycle and represents a maximum turn-on delay of the first turn-on signal.

21. The method of claim 17 , wherein the second fixed quantity is prefixed percentage of the switching half-cycle.

22. The method of claim 17 , comprising turning on the first transistor and a second transistor of the rectifier respectively during first and second half-cycles of the each switching cycle using the first turn-on signal and a second turn-on signal, respectively, the turn-on delay being used for both the first and second turn-on signals.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2022
From: STMICROELECTRONICS S.R.L.
To: STMICROELECTRONICS INTERNATIONAL N.V.
Reel/Frame 061828/0243 →
MERGER Recorded Feb 25, 2016
From: DORA S.P.A.
To: STMICROELECTRONICS S.R.L.
Reel/Frame 037829/0483 →
MERGER Recorded Nov 2, 2015
From: DORA S.P.A.
To: STMICROELECTRONICS S.R.L.
Reel/Frame 036935/0976 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2014
From: IORIO, ALBERTO; FORESTA, MAURIZIO; BIANCO, ALBERTO
To: DORA S.P.A.
Reel/Frame 033540/0239 →
Priority Claims (1)
IT MI2013A1392 · Aug 14, 2013 · national
Continuity (1)
Related Publication 20150049522A1 · Feb 19, 2015