IP Library Granted Patent US 9,631,779
Granted Patent B2
US 9,631,779 · App. 14/459,914 · Granted Apr 25, 2017

Optical system utilizing LED illumination for a light bar, and light bar having same

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Quick Facts
Patent No.
US 9,631,779
App. No.
14/459,914
Granted
Apr 25, 2017
Kind
B2
Abstract

An optical system is provided having a first optical element for directing LED light received outwards, and two second optical elements each disposed to receive a portion of the light from a different one of two opposing ends of the first optical element so that the second optical elements redirects such portion of the light received outwards. Light from the optical system is preferably collimated along a first dimension, and non-collimated along a second dimension perpendicular to the first dimension. The first optical element and second optical elements are disposed in an integrated structure to facilitate mounting of the optical system upon a circuit board having LEDs which provide light to the first optical element. A light bar is also provided having multiple sets of LEDs on circuit boards, where each set provides light to a different one of the optical systems.

Claims (31)

1. An optical system for a light bar comprising:

a first optical element having two opposing ends;

two second optical elements each disposed with respect to said first optical element to receive a portion of light exiting from a different one of said two opposing ends of said first optical element and to redirect the portion of the light received outwards when said first optical element receives illumination; and

each of said second optical elements has a body comprising a first surface and a second surface, in which said second surface redirects outward said portion of light exiting from one of said two opposing ends of said first optical element received via said first surface.

2. The optical system according to claim 1 wherein said body of each of said second optical elements represents a second body, said first optical element has a first body extending along a first dimension for receiving said illumination, and said first body comprises surfaces to provide from said first body light outwards from said first body which is collimated in a second dimension perpendicular to the first dimension and non-collimated in the first dimension, and said second surface of said second body operates on said portion received to redirect light outwards from said second body which is collimated in the second dimension and non-collimated along said first dimension.

3. The optical system according to claim 2 wherein said surfaces of said first body comprise at least a front surface and a parabolic shaped outer surface, and said first body further comprises:

a rear cavity for receiving light sources which provide said illumination;

said front surface having a central longitudinal lens along said first dimension and a pair of side surfaces extending from opposing longitudinal sides of said lens; and

said parabolic shaped outer surface reflecting light received from said cavity to said side surfaces, in which light reflected by said parabolic outer surface is collimated in said second dimension and non-collimated in said first dimension when exiting said first optical element via said side surfaces, and said longitudinal lens refracts light received from said cavity, in which said light refracted by said longitudinal lens is collimated in said second dimension and non-collimated in said first dimension when exiting said first optical element.

4. The optical system according to claim 3 wherein said pair of side surfaces each extends in steps from opposing longitudinal sides of said lens.

5. The optical system according to claim 3 wherein said surfaces of said first body further comprise surfaces along said cavity for refracting received illumination to one of said front surface and said parabolic shaped outer surface.

6. The optical system according to claim 2 wherein

said first surface represents a light entrance surface for said portion of illumination received from one of the ends of the first optical element; and

said second surface represents an outer surface having a parabolic shape which reflects light received from said light entrance surface, in which light reflected by said outer surface is collimated in the second dimension and non-collimated in the first dimension when exiting said second optical element via said front surface.

7. The optical system according to claim 6 wherein said second optical elements mirror each other.

8. The optical system according to claim 6 wherein said second body further comprises a front surface having steps.

9. The optical system according to claim 1 wherein said first and second optical elements are integrated with each other along a wall which is partly shared by each of said first and second optical elements.

10. The optical system according to claim 1 wherein said illumination is provided by LEDs.

11. The optical system according to claim 1 wherein said first and second optical elements are integrated in a unitary structure, and said optical system further comprises features along said unitary structure for aligning said optical system upon a circuit board having light sources which provide said illumination.

12. A light bar comprising a plurality of said optical systems of claim 1 disposed to provide light from the light bar in multiple directions.

13. The optical system according to claim 1 wherein said first and second optical elements are of transparent optical plastic material molded in a unitary structure.

14. The optical system according to claim 1 further comprising a gap between said first optical elements and each of said second optical elements through which said portion of light exiting from a different one of said two opposing ends of said first optical element portion passes through.

15. An apparatus providing illumination comprising:

a plurality of LEDs;

a first optical element for receiving light from said LEDs and directing said light outwards, in which said first optical element has two opposing ends; and

two second optical elements each having a first surface disposed to receive a portion of the light from a different one of said two opposing ends of said first optical element, a second surface, and a third surface having curvature to reflect by total internal reflection said portion of the light received via said first surface outwards via said second surface.

16. The apparatus according to claim 15 further comprising a gap between each of said two second optical elements and said first optical element.

17. The apparatus according to claim 16 further comprising a frame having said first optical element and second optical elements.

18. The apparatus according to claim 15 wherein said first optical element and said second optical elements each collimate light outwards along a common dimension.

19. The apparatus according to claim 15 wherein said first optical element directs said light from said LEDs outwards along an angular range, in which said angular range has two angular regions near each of the two opposite ends of said angular range, and each of said second optical elements receives light for a different one of two angular regions from said first optical element.

20. The apparatus according to claim 15 further comprising a circuit board, wherein said LEDs are mounted on said circuit board, and said first optical element has a cavity and is mounted onto said circuit board so that said LEDs are disposed in said cavity to provide light to said first optical element.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 064228 FRAME: 0688. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Jul 14, 2023
From: STAR SAFETY TECHNOLOGIES, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064274/0456 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2023
From: STAR SAFETY TECHNOLOGIES, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064228/0688 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2017
From: DATZ, R. MICHAEL
To: STAR HEADLIGHT & LANTERN CO., INC.
Reel/Frame 041573/0905 →