IP Library Granted Patent US 10,201,963
Granted Patent B2
US 10,201,963 · App. 14/462,551 · Granted Feb 12, 2019

Systems and methods for an improved peel operation during additive fabrication

Inventors: Steven Thomas (Cambridge, MA); Yoav Reches (Cambridge, MA); Jason Livingston (Somerville, MA); Jeffery Morin (Boston, MA); Caitlin Reyda (Cambridge, MA)
Assignee: Formlabs, Inc.
B33Y30/00B29C64/10B29C64/135B29C64/20B33Y10/00B29K2833/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,201,963
App. No.
14/462,551
Granted
Feb 12, 2019
Kind
B2
Abstract

According to some aspects, a method of additive fabrication wherein a plurality of layers of material are formed is provided. The method may comprise forming a layer of material in contact with a container, and subsequent to the forming of the layer of material, actively bending the container around at least one fixed point such that the layer of material separates from the container. According to some aspects, an additive fabrication apparatus configured to form a plurality of layers of material is provided. The apparatus may comprise a container, a build platform, one or more force generators, and at least one controller configured to, subsequent to formation of a layer of material in contact with the container, actively bend the container around at least one fixed point via the one or more force generators, such that the layer of material separates from the container.

Claims (13)

1. An additive fabrication apparatus configured to form a plurality of layers of material on a build platform, comprising:

a container;

the build platform;

one or more force generators coupled to the container; and

at least one controller configured to:

subsequent to formation of a layer of material in contact with the container, operate the one or more force generators to apply a force to a portion of the container, thereby actively bending the container away from the build platform, whilst simultaneously moving the build platform relative to the container, such that the layer of material separates from the container.

2. The apparatus of claim 1 , wherein bending the container comprises moving at least a portion of the container via the one or more force generators while anchoring the container at least one fixed point.

3. The apparatus of claim 2 , wherein the at least one fixed point includes a first end of the container.

4. The apparatus of claim 3 , wherein bending the container comprises moving a second end of the container away from the build platform.

5. The apparatus of claim 1 , wherein the container comprises one or more polymers.

6. The apparatus of claim 5 , wherein the one or more polymers include one or more of: Polyethylene Terephthalate (PET), Low-Density Polyethylene (LDPE), High-Density Polyethylene (HDPE), Poly(methyl methacrylate) (PMMA), Polydimethylsiloxane (PDMS), Polyvinyl Chloride (PVC), and/or Polypropylene (PP).

7. The apparatus of claim 1 , wherein the at least one controller is further configured to move the build platform away from the container concurrently with the active bending of the container.

8. The apparatus of claim 1 , wherein the at least one controller is further configured to rotate the container around a first fixed point.

Assignments (3)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Aug 5, 2022
From: FORMLABS INC.; FORMLABS OHIO INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 061087/0001 →
SECURITY INTEREST Recorded Jan 29, 2020
From: FORMLABS INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 051734/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2015
From: THOMAS, STEVEN; RECHES, YOAV; LIVINGSTON, JASON; MORIN, JEFFERY; REYDA, CAITLIN
To: FORMLABS, INC.
Reel/Frame 035426/0940 →
Continuity (1)
Related Publication 20160046080A1 · Feb 18, 2016
Cited By (1)
US 12,583,180