IP Library Granted Patent US 9,163,683
Granted Patent B2
US 9,163,683 · App. 14/469,073 · Granted Oct 20, 2015

Brake rotor

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,163,683
App. No.
14/469,073
Granted
Oct 20, 2015
Kind
B2
Abstract

A brake rotor including a rotor support; and a braking band disposed on and encircling the rotor support. The braking band has first and second brake pad receiving surfaces on opposite sides of the braking band. At least one brake pad receiving surface defines at least one groove that has a groove path extending along and having a variable depth with respect to the at least one brake pad receiving surface.

Claims (25)

1. A brake rotor comprising:

a rotor support; and

a braking band disposed on and encircling the rotor support, the braking band having first and second brake pad receiving surfaces on opposite sides of the braking band, with at least one brake pad receiving surface defining a plurality of non-intersecting curvilinear asymmetrical grooves having groove paths extending along the at least one brake pad receiving surface, and groove regions of at least three adjacent, equally sized concentric rings each having inner and outer circumferences with the groove regions arranged circumferentially about a center axis corresponding to the center of rotation of the brake rotor when installed and functioning on a vehicle;

wherein the non-intersecting curvilinear asymmetrical grooves are arranged in at least eight groove groups each having at least three grooves, with the grooves of each group radially spaced from each other and with the grooves of each groove group having a different geometry than the grooves of the other groove groups;

wherein the three concentric rings correspond to innermost, central and outermost groove region rings, wherein no grooves of the braking band extend from the inner circumference of the innermost groove region ring to the outer circumference of the central groove region ring, and no grooves of the braking band extend from the inner circumference of the central groove region ring to the outer circumference of the outermost groove region ring.

2. The brake rotor of claim 1 , wherein each groove group has first, second, and third grooves disposed in the innermost, central and outermost groove regions, respectively.

3. The brake rotor of claim 1 , wherein each groove of a respective groove group has a groove path that is different from the other grooves of the respective groove group.

4. The brake rotor of claim 1 , wherein each groove of a respective groove group has a different geometry than the other grooves of the respective groove group.

5. The brake rotor of claim 1 , wherein each groove group is sized to reside completely within a perimeter of an engagement surface of a received brake pad.

6. The brake rotor of claim 1 , wherein the at least 8 groove groups are provided in uniform spaced relation on the at least one brake pad receiving surface.

7. The brake rotor of claim 1 , wherein at least some of the grooves have variable depths with respect to the at least one brake pad receiving surface.

8. The brake rotor of claim 1 , wherein each groove in a groove group covers about ⅓ of a radial width of the at least one brake pad receiving surface.

9. The brake rotor of claim 1 , wherein at least one groove defines a bull-nose shape in cross-section.

10. The brake rotor of claim 1 , wherein the braking band is defined by a thickness dimension, wherein each groove is defined by a depth dimension, wherein the depth dimension is less than the thickness dimension.

11. The brake rotor of claim 1 , wherein the braking band is directly connected to and extends radially outwardly from the rotor support.

12. The brake rotor of claim 1 , wherein each groove is defined by a proximal end wall, a distal end wall, a first side wall and a second side wall, wherein the proximal end wall substantially directly opposes the distal end wall, wherein the first side wall substantially directly opposes the second side wall.

13. A brake rotor comprising:

a rotor support; and

a braking band disposed on and encircling the rotor support, the braking band having first and second brake pad receiving surfaces on opposite sides of the braking band, with at least one brake pad receiving surface defining a plurality of non-intersecting curvilinear asymmetrical grooves having groove paths extending along the at least one brake pad receiving surface, and groove regions of at least three adjacent, equally sized concentric rings each having inner and outer circumferences with the groove regions arranged circumferentially about a center axis corresponding to the center of rotation of the brake rotor when installed and functioning on a vehicle;

wherein the non-intersecting curvilinear asymmetrical grooves are arranged in at least eight, uniformly spaced groove groups each having at least three grooves, with the grooves of each group radially spaced from each other and with the grooves of each groove group having a different geometry than the grooves of the other groove groups;

wherein the three concentric rings correspond to innermost, central and outermost groove region rings, wherein no grooves of the braking band extend from the inner circumference of the innermost groove region ring to the outer circumference of the central groove region ring, and no grooves of the braking band extend from the inner circumference of the central groove region ring to the outer circumference of the outermost groove region ring, and wherein each groove of each respective group is substantially disposed in a different concentric ring to provide additional groove spacing radially along the brake pad receiving surface.

14. The brake rotor of claim 13 , wherein each groove of a respective groove group has a groove path that is different from the other grooves of the respective groove group.

15. The brake rotor of claim 13 , wherein each groove of a respective groove group has a different geometry than the other grooves of the respective groove group.

16. The brake rotor of claim 13 , wherein each groove group is sized to reside completely within a perimeter of an engagement surface of a received brake pad.

17. The brake rotor of claim 1 , wherein each groove is defined by a proximal end wall, a distal end wall, a first side wall and a second side wall, wherein the proximal end wall substantially directly opposes the distal end wall, wherein the first side wall substantially directly opposes the second side wall.

Assignments (10)
LIEN Recorded Dec 8, 2025
From: JEFFERIES FINANCE LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 073892/0154 →
LIEN Recorded Dec 3, 2025
From: JEFFERIES FINANCE LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 073819/0490 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 18, 2025
From: AIRTEX INDUSTRIES, LLC; AIRTEX PRODUCTS, LP; APC INTERMEDIATE HOLDINGS, LLC; APC PARENT, LLC; ASC INDUSTRIES, INC.; AUTOLITE OPERATIONS LLC; AVM EXPORT, INC.; BPI ACQUISITION COMPANY, LLC; BPI EC, LLC; BPI HOLDINGS INTERNATIONAL, LLC; BRAKE PARTS INC CHINA LLC; BRAKE PARTS INC INDIA LLC; BRAKE PARTS INC LLC; CARDONE INDUSTRIES, INC.; CARRAND COMPANIES, INC.; CARTER CARBURETOR HOLDINGS, LLC; CARTER CARBURETOR, LLC; CARTER FUEL EXPORT, INC.; CARTER FUEL SYSTEMS, LLC; CHAMPION LABORATORIES, INC.; CWD HOLDING, LLC; CWD INTERMEDIATE HOLDINGS I, LLC; CWD INTERMEDIATE HOLDINGS II, LLC; CWD, LLC; DALTON CORPORATION; DALTON CORPORATION, KENDALLVILLE; MANUFACTURING FACILITY DALTON CORPORATION, ASHLAND; MANUFACTURING FACILITY DALTON CORPORATION, STRYKER MACHINING FACILITY CO.; DALTON CORPORATION, WARSAW MANUFACTURING FACILITY; EAGLE CASTING, LLC; EAGLE MACHINING, LLC; FIRST BRANDS GROUP INTERMEDIATE, LLC; FIRST BRANDS GROUP, LLC; FRAM GROUP IP LLC; FRAM GROUP OPERATIONS LLC; FRAMAUTO HOLDINGS, LLC; FUEL FILTER TECHNOLOGIES, INC.; GLOBAL REMAN VENTURES, LLC; HEATHERTON HOLDINGS, LLC; HOPKINS ACQUISITION, INC.; HOPKINS MANUFACTURING CORPORATION; HORIZON EURO FINANCE LLC; HORIZON GLOBAL AMERICAS INC.; HORIZON GLOBAL COMPANY LLC; HORIZON GLOBAL CORPORATION; HORIZON INTERNATIONAL HOLDINGS LLC; IBI INTERNATIONAL HOLDING COMPANY, INC.; INTERNATIONAL BRAKE INDUSTRIES, INC.; JASPER ACQUISITION CORP.; JASPER RUBBER PRODUCTS, INC.; KTRI HOLDINGS, INC.; KTRI OFFSHORE HOLDINGS, LLC; LONGMAN ENTERPRISES, INC.; PHNX ACQUISITION CORP.; PREMIER MARKETING GROUP, LLC; PYLON MANUFACTURING CORP.; PYLON SOUTH BEND, INC.; QUALIS AUTOMOTIVE, L.L.C.; QUALIS ENTERPRISES, LLC; QUALITOR ACQUISITION INC.; QUALITOR AUTOMOTIVE, LLC; QUALITOR SUBSIDIARY H, INC.; QUALITOR SUBSIDIARY S, INC.; QUALITOR, INC.; REMAN MANAGEMENT INTERNATIONAL LLC; SDC TX, LLC; SMART CHOICE, LLC; SPECIALTY PUMPS GROUP, INC.; STRONGARM, LLC; TAE BRAKES, LLC; TAE CHINA HOLDINGS, INC.; TMD INTERNATIONAL HOLDINGS LLC; TMD MEXICO LLC; TOLEDO MOLDING & DIE, LLC; TRANSPORTATION AFTERMARKET ENTERPRISE, LLC; TRICO HOLDING CORPORATION; TRICO PRODUCTS CORPORATION; TRICO TECHNOLOGIES CORPORATION; TRIDONEX USA LLC; UCI ACQUISITION HOLDINGS (NO. 4) LLC; UCI INTERNATIONAL HOLDINGS PARENT, INC.; UCI INTERNATIONAL HOLDINGS, INC.; UCI INTERNATIONAL, LLC; UCI PENNSYLVANIA, INC.; UCI-AIRTEX HOLDINGS, INC.; UNITED COMPONENTS, LLC; UNIVERSAL AUTO FILTER LLC; VIPER ACQUISITION I, INC.; VIPER ACQUISITION, INC.; WALBRO LLC; WALBRO MIDCO LLC; WEM US CO.
To: GLAS USA LLC
Reel/Frame 071674/0688 →
SECURITY INTEREST Recorded Aug 4, 2020
From: BPI HOLDINGS INTERNATIONAL, INC.; BRAKE PARTS INC LLC
To: BANK OF AMERICA
Reel/Frame 053392/0535 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Aug 3, 2020
From: BANK OF AMERICA, N.A.
To: BPI HOLDINGS INTERNATIONAL, INC.; BRAKE PARTS INC LLC
Reel/Frame 053389/0114 →
SECURITY INTEREST Recorded Jul 31, 2020
From: BPI HOLDINGS INTERNATIONAL, INC.; BRAKE PARTS INC LLC; CHAMPION LABORATORIES, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 053376/0077 →
SECURITY INTEREST Recorded Jul 31, 2020
From: BPI HOLDINGS INTERNATIONAL, INC.; BRAKE PARTS INC LLC; CHAMPION LABORATORIES, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 053376/0061 →
SECURITY INTEREST Recorded Dec 20, 2019
From: BRAKE PARTS INC LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 051349/0099 →
SECURITY INTEREST Recorded Oct 20, 2015
From: BPI HOLDINGS INTERNATIONAL, INC.; BRAKE PARTS INC LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 036836/0165 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2014
From: BIELIS, GEORGE J., IV; WOODSIDE, RICHARD J.; ROBERTS, WILLIAM V.
To: BRAKE PARTS INC LLC
Reel/Frame 033799/0342 →