IP Library Granted Patent US 9,790,124
Granted Patent B2
US 9,790,124 · App. 14/469,688 · Granted Oct 17, 2017

Ion exchangeable glass, glass ceramics and methods for making the same

Inventors: Matthew John Dejneka (Corning, NY); Qiang Fu (Painted Post, NY); Timothy Michael Gross (Waverly, NY); Xiaoju Guo (Painted Post, NY); Sumalee Likitvanichkul (Painted Post, NY); John Christopher Mauro (Corning, NY)
Assignee: CORNING INCORPORATED
C03C10/0009C03B32/02C03C3/091C03C3/097C03C3/112C03C4/005C03C4/02C03C10/00C03C21/002C03C2204/00Y10T428/315
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Quick Facts
Patent No.
US 9,790,124
App. No.
14/469,688
Granted
Oct 17, 2017
Kind
B2
Abstract

Glass-ceramics and precursor glasses that are crystallizable to glass-ceramics are disclosed. The glass-ceramics of one or more embodiments include rutile, anatase, armalcolite or a combination thereof as the predominant crystalline phase. Such glasses and glass-ceramics may include compositions of, in mole %: SiO 2 in the range from about 45 to about 75; Al 2 O 3 in the range from about 4 to about 25; P 2 O 5 in the range from about 0 to about 10; MgO in the range from about 0 to about 8; R 2 O in the range from about 0 to about 33; ZnO in the range from about 0 to about 8; ZrO 2 in the range from about 0 to about 4; B 2 O 3 in the range from about 0 to about 12, and one or more nucleating agents in the range from about 0.5 to about 12. In some glass-ceramic articles, the total crystalline phase includes up to 20% by weight of the glass-ceramic article.

Claims (52)

1. A glass-ceramic article comprising:

a predominant crystalline phase comprising anatase, rutile, armalcolite or a combination thereof; and a composition, in mol %, comprising:

SiO 2 in the range from about 45 to about 75;

Al 2 O 3 in the range from about 4 to about 25;

P 2 O 5 in the range from about 0 to about 10;

MgO in the range from about 0 to about 8;

R 2 O in the range from about 0 to about 33;

ZnO in the range from about 0 to about 8;

ZrO 2 in the range from about 0 to about 4;

TiO 2 in the range from about 0.5 to about 12; and

B 2 O 3 in the range from about 0 to about 12,

wherein R 2 O comprises one or more of Na 2 O, Li 2 O and K 2 O, and

a liquidus viscosity of about 10 kP or greater, and

wherein the glass-ceramic article comprises armalcolite.

2. The glass-ceramic article of claim 1 , wherein (R 2 O—Al 2 O 3 ) is in the range from about −4 to about 4.

3. The glass-ceramic article of claim 1 , wherein the composition comprises, in mol %,

Li 2 O in the range from about 0 to about 12;

Na 2 O in the range from about 4 to about 20; and

K 2 O in the range from about 0 to about 2.

4. The glass-ceramic article of claim 1 , wherein the composition comprises, in mol %, any one or more of B 2 O 3 in the range from about 2 to about 10, and P 2 O 5 in the range from about 0.1 to about 10.

5. The glass-ceramic article of claim 1 further comprising a total crystalline phase of up to 20% by weight.

6. The glass-ceramic article of claim 1 , further comprising a compressive stress layer extending from a surface of the glass-ceramic article to a depth of the compressive stress layer, the compressive stress layer comprising a compressive stress of about 200 MPa or greater and the depth of compressive stress layer of about 15 μm or greater.

7. The glass-ceramic article of claim 6 , further exhibiting a Vickers indentation crack initiation load of about 10 kgf or greater.

8. The glass-ceramic article of claim 1 , wherein the amount of armalcolite is less than about 5 wt. % of the glass-ceramic article.

9. An electronic or portable computing device comprising the glass-ceramic article of claim 1 .

10. A glass-ceramic article comprising:

a predominant crystalline phase comprising anatase, rutile, armalcolite or a combination thereof; and a composition, in mol %, comprising:

SiO 2 in the range from about 45 to about 75;

Al 2 O 3 in the range from about 4 to about 25;

P 2 O 5 in the range from about 0 to about 10;

MgO in the range from about 0 to about 8;

R 2 O in the range from about 0 to about 33;

ZnO in the range from about 0 to about 8;

ZrO 2 in the range from about 0 to about 4;

TiO 2 in the range from about 0.5 to about 12; and

B 2 O 3 in the range from about 0 to about 12,

wherein R 2 O comprises one or more of Na 2 O, Li 2 O and K 2 O, and

a liquidus viscosity of about 10 kP or greater, and

a total crystalline phase of 5 wt. % or less, wherein the total crystalline phase comprises armalcolite.

11. An electronic or portable computing device comprising the glass-ceramic article of claim 10 .

12. A glass-ceramic article comprising:

a predominant crystalline phase comprising anatase, rutile, armalcolite or a combination thereof,

wherein the glass-ceramic article comprises a liquidus viscosity of about 10 kP or greater, and armalcolite.

13. The glass-ceramic article of claim 12 , wherein the predominant crystalline phase comprises crystals having a minor dimension of about 1000 nm or less and wherein the crystals comprise a major dimension and an aspect ratio the major dimension to the minor dimension of about 2 or greater.

14. The glass-ceramic article of claim 12 , wherein the combined amount of anatase and rutile is less than about 12 wt. %, of the glass-ceramic article.

15. The glass-ceramic article of claim 12 , further comprising

a color presented in CIELAB color space coordinates determined from specular reflectance measurements selected from any one of:

CIE a* in the range from about −2 to about 8, CIE b* in the range from about −7 to about 30, and CIE L* in the range from about 85 to about 100; and

CIE a* in the range from about −1 to about 0, CIE b* in the range from about −8 to about −3, and CIE L* in the range from about 80 to about 100.

16. The glass-ceramic article of claim 12 , further exhibiting a Vickers indentation crack initiation load of about 10 kgf or greater.

17. The glass-ceramic article of claim 12 , wherein the amount of armalcolite is less than about 5 wt. % of the glass-ceramic article.

18. An electronic or portable computing device comprising the glass-ceramic article of claim 12 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2014
From: DEJNEKA, MATTHEW JOHN; FU, QIANG; GROSS, TIMOTHY MICHAEL; GUO, XIAOJU; LIKITVANICHKUL, SUMALEE; MAURO, JOHN CHRISTOPHER
To: CORNING INCORPORATED
Reel/Frame 033852/0848 →
Continuity (3)
Provisional Application 62018737 · Jun 30, 2014
Provisional Application 61871986 · Aug 30, 2013
Related Publication 20150064474A1 · Mar 5, 2015