Rotating swivel brush for external cleaning of tubulars
View Patent ↗Methods are disclosed for performing operations such as cleaning, inspection or data acquisition on an external surface of a hollow cylindrical tubular. Preferred embodiments include providing a fluid dispenser and an abrasion assembly on a buggy that travels up and down the length of the tubular as the tubular rotates. The fluid dispenser includes nozzles that dispense cleaning fluids onto the tubular's external surface. The abrasion assembly includes a swivel brush and a brush train providing different styles of abrasion cleaning of the tubular's external surface. Preferred embodiments of the buggy also carry a range finding laser generating samples of the distance from the laser to a sampled point on the tubular's external surface. The laser samples are processed in real time into surface contour data. Cleaning and inspection variables such as tubular rotational speed, or buggy speed, may be adjusted responsive to measured surface contour data.
1. A swivel abrader assembly, comprising:
a vertically-adjustable mounting mechanism;
a swivel mechanism attached to the mounting mechanism such that, responsive to first user instructions, the mounting mechanism adjusts the swivel mechanism to a predetermined swivel mechanism elevation above a preselected horizontal datum plane;
an abrader assembly, the abrader assembly including an independently-rotatable abrader, the abrader assembly suspended from the swivel mechanism by a tilting mechanism, the tilting mechanism disposed to tilt about a pivot axis parallel to the datum plane;
the abrader assembly, responsive to operational contact on the abrader, disposed to tilt about the pivot axis via the tilting mechanism while the abrader is rotated at a user-selectable speed; and
the abrader assembly also rotatably connected to the swivel mechanism such that, responsive to second user instructions, the swivel mechanism rotates the abrader about a vertical swivel axis perpendicular to the datum plane and sets the abrader at a predetermined abrader orientation relative to a preselected datum azimuth.
2. The swivel abrader assembly of claim 1 , in which the abrader assembly is disposed, responsive to operational contact on the abrader, to tilt about the pivot axis against spring bias in the tilting mechanism.
3. The swivel abrader assembly of claim 1 , in which the abrader has a centroid that coincides with the swivel axis.
4. The swivel abrader assembly of claim 1 , in which the abrader has a centroid that is displaced from the swivel axis.
5. The swivel abrader assembly of claim 1 , in which the abrader has an oblate spheroid shape.
6. The swivel abrader assembly of claim 5 , in which the oblate spheroid shape has a longitudinal axis, first and second ends, and a midpoint between the first and second ends, and in which the abrader further comprises a laminate of a plurality of planar circular abraders whose centers coincide with the longitudinal axis, the laminate including a smallest diameter abrader at the first and second ends increasing up to a largest diameter abrader at the midpoint.
7. The swivel abrader assembly of claim 1 , in which the tilting mechanism further comprises a tilt bar from which the abrader assembly is suspended, the tilt bar disposed to see-saw about a fulcrum coinciding with the pivot axis.
8. The swivel abrader assembly of claim 7 , in which see-saw movement of the tilt bar about the fulcrum is spring biased.
9. The swivel abrader assembly of claim 8 , in which resistance against see-saw movement of the tilt bar about the fulcrum is provided by opposing compression springs at either end of the tilt bar.
10. The swivel abrader assembly of claim 1 , in which the first user instructions are supplied by elevation monitoring, above the datum plane, of a portion of a workpiece scheduled to make future operational contact with the abrader.
11. A swivel abrader assembly, comprising:
a swivel mechanism, the swivel mechanism disposed to be adjusted to a predetermined swivel mechanism elevation above a preselected horizontal datum plane;
an abrader assembly, the abrader assembly including an independently-rotatable abrader, the abrader assembly suspended from the swivel mechanism by a tilting mechanism, the tilting mechanism disposed to tilt about a pivot axis parallel to the datum plane;
the abrader assembly, responsive to operational contact on the abrader, disposed to tilt about the pivot axis via the tilting mechanism while the abrader is rotated at a user-selectable speed; and
the abrader assembly also rotatably connected to the swivel mechanism such that, responsive to user instructions, the swivel mechanism rotates the abrader about a vertical swivel axis perpendicular to the datum plane and sets the abrader at a predetermined abrader orientation relative to a preselected datum azimuth.
12. The swivel abrader assembly of claim 11 , in which the abrader has an oblate spheroid shape.
13. The swivel abrader assembly of claim 12 , in which the oblate spheroid shape has a longitudinal axis, first and second ends, and a midpoint between the first and second ends, and in which the abrader further comprises a laminate of a plurality of planar circular abraders whose centers coincide with the longitudinal axis, the laminate including a smallest diameter abrader at the first and second ends increasing up to a largest diameter abrader at the midpoint.
14. The swivel abrader assembly of claim 11 , in which the tilting mechanism further comprises a tilt bar from which the abrader assembly is suspended, the tilt bar disposed to see-saw about a fulcrum coinciding with the pivot axis.
15. The swivel abrader assembly of claim 14 , in which see-saw movement of the tilt bar about the fulcrum is spring biased.
16. A swivel abrader assembly, comprising:
a swivel mechanism, the swivel mechanism disposed to be adjusted to a predetermined swivel mechanism elevation above a preselected horizontal datum plane;
an abrader assembly including an independently-rotatable abrader, the abrader assembly suspended from the swivel mechanism by a tilting mechanism, the tilting mechanism disposed to tilt about a pivot axis parallel to the datum plane;
the abrader assembly, responsive to operational contact on the abrader, disposed to tilt about the pivot axis against spring bias in the tilting mechanism while the abrader is rotated at a user-selectable speed;
the abrader assembly also rotatably connected to the swivel mechanism such that, responsive to user instructions, the swivel mechanism rotates the abrader about a vertical swivel axis perpendicular to the datum plane and sets the abrader at a predetermined abrader orientation relative to a preselected datum azimuth; and
the abrader having an oblate spheroid shape and a centroid that coincides with the swivel axis.
17. The swivel abrader assembly of claim 16 , in which the oblate spheroid shape has a longitudinal axis, first and second ends, and a midpoint between the first and second ends, and in which the abrader further comprises a laminate of a plurality of planar circular abraders whose centers coincide with the longitudinal axis, the laminate including a smallest diameter abrader at the first and second ends increasing up to a largest diameter abrader at the midpoint.
18. The swivel abrader assembly of claim 16 , in which the tilting mechanism further comprises a tilt bar from which the abrader assembly is suspended, the tilt bar disposed to see-saw about a fulcrum coinciding with the pivot axis.
19. The swivel abrader assembly of claim 18 , in which see-saw movement of the tilt bar about the fulcrum is spring biased.
20. The swivel abrader assembly of claim 19 , in which resistance against see-saw movement of the tilt bar about the fulcrum is provided by opposing compression springs at either end of the tilt bar.