IP Library Granted Patent US 9,450,312
Granted Patent B2
US 9,450,312 · App. 14/480,773 · Granted Sep 20, 2016

Magnetic metal particle aggregate and radio wave absorber

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Quick Facts
Patent No.
US 9,450,312
App. No.
14/480,773
Granted
Sep 20, 2016
Kind
B2
Abstract

A magnetic metal particle aggregate includes a plurality of magnetic metal particles including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni. The plurality of magnetic metal particles are partly bound with each other, and an average particle diameter of the plurality of magnetic metal particles is 10 nm or more and 50 nm or less. The magnetic metal particle aggregate has an average particle diameter of 15 nm or more and 200 nm or less.

Claims (32)

1. A magnetic metal particle aggregate comprising:

a plurality of magnetic metal particles including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni, one of the plurality of magnetic metal particles being partly physically bound to at least another one of the plurality of magnetic metal particles, a first average particle diameter of the plurality of magnetic metal particles being 10 nm or more and 50 nm or less, wherein the magnetic metal particle aggregate has a second average particle diameter of 15 nm or more and 200 nm or less.

2. The magnetic metal particle aggregate according to claim 1 , wherein a frequency dependence of an imaginary part of relative magnetic permeability of the magnetic metal particle aggregate has peaks at two frequencies.

3. The magnetic metal particle aggregate according to claim 1 , wherein a frequency dependence of a real part of relative magnetic permeability of the magnetic metal particle aggregate has peaks at two frequencies.

4. The magnetic metal particle aggregate according to claim 1 , comprising a necking section formed between two physically bound magnetic metal particles.

5. The magnetic metal particle aggregate according to claim 4 , wherein the necking section has a length shorter than a diameter of either of the two physically bound magnetic metal particles.

6. A radio wave absorber comprising:

a magnetic metal particle aggregate, including

a plurality of magnetic metal particles including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni, one of the plurality of magnetic metal particles being partly bound to at least another one of the plurality of magnetic metal particles, a first average particle diameter of the plurality of magnetic metal particles being 10 nm or more and 50 nm or less, wherein the magnetic metal particle aggregate has a second average particle diameter of 15 nm or more and 200 nm or less; and

a binding layer having higher resistance than the magnetic metal particle aggregate.

7. The radio wave absorber according to claim 6 , wherein a volume filling ratio of the magnetic metal particle aggregate in the radio wave absorber is 10% or more and 60% or less.

8. The radio wave absorber according to claim 6 having an electric resistivity of 10 MΩ·cm or more.

9. A magnetic metal particle aggregate comprising:

a plurality of magnetic metal particles, each of the plurality of magnetic metal particles including

a core portion including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni, and at least one metal selected from a second group consisting of Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, a rare-earth metal element, Ba, and Sr, and

a coating layer coating the core portion and including at least one metal selected from the second group, the metal being included in the core portion,

wherein one of the magnetic metal particles is partly bound to another one of the magnetic metal particles, the magnetic metal particles having a first average particle diameter of 10 nm or more and 50 nm or less; and

the magnetic metal particle aggregate has a second average particle diameter of 15 nm or more and 200 nm or less.

10. The magnetic metal particle aggregate according to claim 9 , wherein a frequency dependence of an imaginary part of relative magnetic permeability of the magnetic metal particle aggregate has peaks at two frequencies.

11. The magnetic metal particle aggregate according to claim 9 , wherein a frequency dependence of a real part of relative magnetic permeability of the magnetic metal particle aggregate has peaks at two frequencies.

12. The magnetic metal particle aggregate according to claim 9 , wherein the coating layer further includes a carbon-contained material layer including at least one kind selected from a third group consisting of a hydrocarbon gas reaction product, a carbide, and an organic compound.

13. A radio wave absorber comprising:

a magnetic metal particle aggregate comprising

a plurality of magnetic metal particles, each of the plurality of magnetic metal particles including

a core portion including at least one magnetic metal selected from a first group consisting of Fe, Co, and Ni, and at least one metal selected from a second group consisting of Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, a rare-earth metal element, Ba, and Sr and

a coating layer coating the core portion and including at least one metal selected from the second group, the metal being included in the core portion,

wherein one of the magnetic metal particles is partly bound to another one of the magnetic metal particles, the magnetic metal particles having a first average particle diameter of 10 nm or more and 50 nm or less, and

wherein the magnetic metal particle aggregate has a second average particle diameter of 15 nm or more and 200 nm or less; and

a binding layer having higher resistance than the magnetic metal particle aggregate.

14. The radio wave absorber according to claim 13 , wherein a volume filling ratio of the magnetic metal particle aggregate in the radio wave absorber is 10% or more and 60% or less.

15. The radio wave absorber according to claim 13 having an electric resistivity of 10 MΩ·cm or more.

16. The radio wave absorber according to claim 13 , further comprising an oxide particle including at least one metal selected from the second group, the metal being included in the core portion.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Apr 1, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA; NITERRA MATERIALS CO., LTD.
Reel/Frame 074240/0867 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2015
From: TAKAHASHI, TOSHIHIDE; SUETSUNA, TOMOHIRO; HARADA, KOICHI; SUENAGA, SEIICHI; EGUCHI, TOMOKO
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 034665/0652 →