IP Library Granted Patent US 9,156,068
Granted Patent B2
US 9,156,068 · App. 14/482,510 · Granted Oct 13, 2015

Methods and apparatus for cleaning objects in a chamber of an optical instrument by generating reactive ions using photon radiation

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Quick Facts
Patent No.
US 9,156,068
App. No.
14/482,510
Granted
Oct 13, 2015
Kind
B2
Abstract

An optical instrument, including a chamber, an object exposed to an interior of the chamber, a source of low-pressure gas, the gas comprising at least one of low-pressure molecular hydrogen gas, low-pressure molecular oxygen and a low-pressure noble gas, the source of low pressure gas being fluidly coupled to the chamber, a low voltage source electrically coupled between the object and a remaining portion of the instrument that is exposed to the interior of the chamber so as to maintain the object at a low voltage relative to the remaining portion, and an EUV/VUV light source adapted to direct EUV/VUV light through the low pressure gas in the chamber onto the object. In such a system, when the EUV/VUV light source is activated ions of the low-pressure gas are formed and directed to the object. The ions may be ions of Hydrogen, Oxygen or a noble gas.

Claims (47)

1. An optical instrument, comprising:

a chamber;

an object exposed to an interior of the chamber;

a source of low-pressure gas, the gas comprising at least one of low-pressure molecular hydrogen gas, low-pressure molecular oxygen and a low-pressure noble gas, the source of low pressure gas being fluidly coupled to the chamber;

a low voltage source electrically coupled between the object and a remaining portion of the instrument that is exposed to the interior of the chamber so as to maintain the object at a low voltage relative to the remaining portion; and

an EUV/VUV light source adapted to direct EUV/VUV light through the low pressure gas in the chamber onto the object, whereby when the EUV/VUV light source is activated ions of the low-pressure gas are formed and directed to the object.

2. The system of claim 1 , wherein the low-pressure gas is molecular Hydrogen gas at a pressure of 0.5-500 Pa, whereby when the EUV/VUV light source is activated, H 3 + , H 2 + , H + ions are formed and directed to the object.

3. The system of claim 1 , wherein the low-pressure gas is a noble gas at a pressure of 0.1-50 Pa, whereby when the EUV/VUV light source is activated, noble gas ions are formed and directed to the object.

4. The system of claim 1 , wherein the low-pressure gas is molecular Oxygen gas at a pressure of 0.1-50 Pa, whereby when the EUV/VUV light source is activated, Oxygen ions are formed and directed to the object.

5. The system of claim 1 , wherein the chamber is configured with one or more exit ports to cause the low-pressure gas to flow.

6. The system of claim 1 , wherein the object is an optical component.

7. The system of claim 6 , wherein the optical component comprises one of a mirror, a lens, a filter, a sensor, a mask.

8. The system of claim 1 , wherein the object comprises at least one of a portion of a wall of the chamber and an optical stage.

9. The system of claim 1 , wherein the remaining portion is maintained at ground.

10. The system of claim 1 , wherein the low voltage is a voltage having a magnitude equal to or less than 50 excluding zero volts.

11. The system of claim 1 , wherein the low voltage is a voltage having a magnitude equal to or less than 5-50 Volts.

12. The system of claim 1 , wherein the low voltage is a negative voltage.

13. The system of claim 1 , wherein the low voltage is a positive voltage.

14. The system of claim 1 , wherein the low voltage source is adapted to maintain the object at the low voltage over multiple periods of time using an AC signal.

15. The system of claim 1 , wherein the low voltage source is adapted to maintain the object at the low voltage only during periods of time when the EUV/VUV light source does not project light through the chamber.

16. The system of claim 1 , wherein the system is adapted to selectively direct the low-pressure gas onto a surface of the object.

17. The optical instrument of claim 1 , wherein the instrument is one of a mask inspection system, a lithographic system and a metrology system.

18. The optical instrument of claim 1 , wherein the ions comprise at least one of H 3 + , H 2 + , H + ions, Oxygen ions and noble gas ions.

19. A method of contamination protection for use in an optical instrument, comprising:

providing an object exposed to an interior of a chamber of the instrument;

providing low-pressure gas comprising at least one of low-pressure molecular hydrogen gas, low-pressure molecular oxygen gas, and a low-pressure noble gas in the chamber;

maintaining the object at a low voltage relative to a remaining portion of the instrument; and

projecting EUV/VUV light through the low pressure gas onto the object, whereby ions of the low-pressure gas are formed and directed to the object.

20. The method of claim 19 , wherein the method further comprises operating the instrument to one of (1) capture an image of an item in the chamber or (2) lithographically process a substrate in the chamber, while providing the low-pressure gas in the chamber.

21. The method of claim 19 , wherein the method further comprises operating the instrument to one of (1) capture an image of an item in the chamber or (2) to lithographically process a substrate in the chamber, while providing a second gas for normal operation or providing at least a near-vacuum condition in the chamber for normal operation, prior to the step of providing the low-pressure gas.

22. The method of claim 19 , further comprising projecting light that is outside of the EUV/VUV range through the low-pressure gas onto the object.

23. The method of claim 19 , wherein the step of providing low-pressure gas in the chamber comprises providing low-pressure, molecular Hydrogen gas at a pressure of 0.5-500 Pa.

24. The method of claim 19 , wherein the step of providing low-pressure gas in the chamber comprises providing molecular Oxygen gas at a pressure of 0.5-50 Pa.

25. The method of claim 19 , wherein the step of providing low-pressure gas in the chamber comprises providing a noble gas at a pressure of 0.5-50 Pa.

26. The method of claim 19 , further comprising flowing the low-pressure gas in the chamber.

27. The method of claim 19 , wherein the object is an optical component.

28. The method of claim 19 , wherein the object comprises at least one of a portion of a wall of the chamber and an optical stage.

29. The method of claim 19 , wherein the remaining portion is maintained at ground.

30. The method of claim 19 , wherein the step of maintaining the object at a low voltage comprises maintaining the object at a low voltage over multiple periods using an AC signal.

31. The method of claim 19 , wherein the step of maintaining the object at a low voltage comprises providing the low voltage only during periods of time when the EUV/VUV light source does not project light through the chamber.

32. The method of claim 19 , further comprising selectively directing the low-pressure gas onto a surface of the object.

33. The method of claim 19 , wherein the low voltage is a voltage having a magnitude equal to or less than 50 Volts excluding zero Volts.

34. The method of claim 19 , wherein the low voltage is a voltage having a magnitude equal to or less than 5-50 Volts.

35. The method of claim 19 , wherein the low voltage is a negative voltage.

36. The method of claim 19 , wherein the low voltage is a positive voltage.

37. The method of claim 19 , wherein the instrument is one of a mask inspection system, a lithographic system and a metrology system.

38. The method of claim 19 , wherein the ions comprise at least one of H 3 + , H 2 + , H + ions, Oxygen ions and noble gas ions.

Assignments (4)
CHANGE OF NAME Recorded Sep 26, 2018
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 047154/0232 →
CONFIRMATORY LICENSE Recorded Jan 19, 2016
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 037558/0257 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2015
From: KLEBANOFF, LEONARD E.; HOLLENSHEAD, JEROMY
To: SANDIA CORPORATION
Reel/Frame 037122/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2014
From: DELGADO, GILDARDO R.; UMSTADTER, KARL R.; STARODUB, ELENA; ZHUANG, GUORONG V.
To: KLA-TENCOR CORPORATION
Reel/Frame 033711/0807 →