Method and mold for producing sealing plates by injection molding and sealing plates produced accordingly
To produce sealing plates ( 1 ) consisting of a plurality of sealing rings ( 3 ) connected by radial webs ( 2 ) by injection molding, wall-type guide elements ( 5 ) are arranged obliquely to the direction of flow in the mold channel ( 6 ) which is therefore initially largely constricted in the region of weld lines ( 15 ) formed by the convergence of the fronts of the divided plastic melt streams, said guide elements being moved out of the mold channel ( 6 ) during the further filling of same so that the strength is significantly improved in the region of the weld lines ( 15 ).
1. A sealing plate made of plastic containing reinforcing fibers, said sealing plate comprising:
a disc-shaped member having
a plurality of concentric, circumferentially-spaced openings that divide the disc-shaped member into a plurality of radially-spaced rings and a plurality of radially-extending webs, the webs dividing the rings into a plurality of ring sections, each of the plurality of ring sections include upper and lower radial side walls,
a sealing side which is formed to cooperate with a valve seat, and
a plurality of weld lines, wherein each of the respective weld lines of the plurality of weld lines extend obliquely to a circumferential tangent of a respective one of the plurality of ring sections, each weld line being penetrated by reinforcing fibers, and each of the plurality of weld lines consist of weld characteristics along first and second regions of the weld line, that differs from weld characteristics along an intermediate region between the first and second regions, wherein the first region is defined by 1-10% of the ring section radial width extending from the upper radial side wall in the direction of the lower radial side wall and the second region is defined by 1-10% of the ring section radial width extending from the lower radial side wall in the direction of the upper radial side wall.
2. The sealing plate according to claim 1 , wherein each of the plurality of weld lines are further configured and arranged to be formed by introducing the plastic melt into the mold from a center of the sealing plate.
3. The sealing plate according to claim 1 , wherein each of the plurality of weld lines is configured and arranged to be formed by guide elements within a mold channel of a mold, the guide elements during the molding process are moveable between an initial position in which 1-10% of the mold channel is cleared in radial direction on both sides and on the bottom 0-20% of the mold channel is cleared.
4. The sealing plate according to claim 3 , wherein each of the plurality of weld lines are further configured and arranged to be formed by the guide elements wherein after an initial position the guide elements are moved into a retracted position where the end face of the guide element facing the bottom of the mold channel forms a seal with the surrounding mold channel wall or is elevated above it.