Method of operating a liquid-level transmitter device and implementation thereof
View Patent ↗A method that configures a liquid-level transmitter device to generate a measured value for a level of a liquid. The method includes steps to correct for changes in physical properties of one or more components of the device. In one embodiment, the method utilizes a correction value that incorporates data from a temperature sensor disposed inside of the device, for example, inside of the electronics member.
1. A method of operating a liquid-level transmitter device, comprising:
using a first sensor, measuring rotation of a torque tube that rotates in response to a level of liquid in a reservoir;
using a second sensor, measuring operating temperature proximate the first sensor; and
at a processing member, quantifying the level of liquid in the reservoir, the processing member having a processor with access to executable instructions, the executable instructions including one or more instructions for,
receiving a first input that corresponds to the operating temperature;
calculating a temperature deviation between the operating temperature and a calibrated temperature for the second sensor;
defining a correction value using the temperature deviation and a drift value describing a %-change in Young's modulus of the torque tube relative to temperature; and
generating an output defining a measured value that reflects the level of liquid in the reservoir, wherein the measured value incorporates the correction value to compensate for changes in the torque tube at the operating temperature.
2. The method of claim 1 , wherein the correction value comprises a first correction value and a second correction value, which is different from the first correction value, and wherein each of the first correction value and the second correction value include a drift component that is calculated in accordance with,
D
=
d
v
*
Δ
t
100
in which D is the drift component, d v is the drift value, and Δ t is the temperature deviation.
3. The method of claim 2 , wherein the first correction value is calculated in accordance with,
CV 1 =1 −D
in which CV 1 is the first correction value and D is the drift component, and wherein the second correction value is calculated in accordance with,
CV 2 =D ×SG max ×SG ratio ,
in which CV 2 is the second correction value, D is the drift component, SG max is a first specific gravity value and SG ratio is a second specific gravity value that is different from the first specific gravity value.
4. The method of claim 3 , wherein the output comprises a normalized value for the measured value, and wherein the normalized value is calculated in accordance with,
L N =(CV 1 ×M N +CV 2 ),
in which L N is the normalized value, CV 1 is the first correction value, CV 2 is the second correction value, and M N is the measured value that is normalized between 0 and 1.
5. The method of claim 3 , wherein the output comprises a current value for the measured value, and wherein the current value is calculated in accordance with,
L C =(CV 1 ×M N +CV 3 ),
in which L C is the current value, CV 1 is the first correction value, CV 2 is the second correction value, and CV 3 is a third correction value, and wherein the third correction value is calculated in accordance with,
CV 3 =M LZero ×(CV 1 −1)−( M LSpan −M LZero )×CV 2 ,
in which CV 3 is the third correction value, M LZero is a low value for the measured value recorded from the a first sensor member during calibration, and M LSpan is a high value for the measured value recorded from the first sensor member during calibration.
6. An electronics component for use on a liquid-level transmitter device, said electronics component comprising:
a housing forming an interior space;
a first sensor member disposed in the interior space, the first sensor having components moveable relative to one another so as to generate a first signal that relates to a liquid level in a vessel;
a second sensor member disposed in the interior space, the second sensor configured to generate a second signal that corresponds to operating temperature inside of the housing and proximate the first sensor member; and
a processing member configured to couple with the first sensor member and the second sensor member, the processing member having a processor that is configured to access executable instructions stored on a memory and configured to be executed by the processor, the executable instructions comprising instructions for,
receiving an input that corresponds to the operating temperature;
calculating a temperature deviation between the operating temperature and a second input temperature;
defining a correction value using the temperature deviation and a drift value stored locally in a data table, the data table comprising entries associating a %-change in Young's modulus for a material of a rotating shaft relative to temperature; and
generating an output defining a measured value that reflects the level of liquid in the reservoir, wherein the measured value incorporates the correction value to compensate for changes in the component at the operating temperature.
7. The electronics component of claim 6 , wherein the measured value includes a drift component that is calculated in accordance with,
D
=
d
v
*
Δ
t
100
wherein D is the drift component, d v is the drift value, and wherein Δ t is a temperature deviation between a first input temperature and a second input temperature, at least one of which reflects data from the second sensor member.
8. The electronics component of claim 7 , wherein the correction value comprises a first correction value and a second correction value, wherein the first correction value is calculated in accordance with,
CV 1 =1 −D
in which CV 1 is the first correction value and D is the drift component, and wherein the second correction value is calculated in accordance with,
CV 2 =D ×SG max ×SG ratio ,
in which CV 2 is the second correction value, D is the drift component, SG max is a first specific gravity value and SG ratio is a second specific gravity value that is different from the first specific gravity value.
9. The electronics component of claim 8 , wherein the output comprises a normalized value for the measured value, and wherein the normalized value is calculated in accordance with,
L N =(CV 1 ×M N +CV 2 ),
in which L N is the normalized value, CV 1 is the first correction value, CV 2 is the second correction value, and M N is the measured value that is normalized between 0 and 1.
10. The electronics component of claim 8 , wherein the output comprises a current value for the measured value, and wherein the current value is calculated in accordance with,
L C =(CV 1 ×M N +CV 3 ),
in which L C is the current value, CV 1 is the first correction value, CV 2 is the second correction value, and CV 3 is a third correction value, and wherein the third correction value is calculated in accordance with,
CV 3 =M LZero ×(CV 1 −1)−( M LSpan −M LZero )×CV 2 ,
in which CV 3 is the third correction value, M LZero is a low value for the measured value recorded from the first sensor member during calibration, and M LSpan is a high value for the measured value recorded from the first sensor member during calibration.