IP Library Granted Patent US 10,119,445
Granted Patent B2
US 10,119,445 · App. 14/487,195 · Granted Nov 6, 2018

Exhaust system with a modified lean NO

Inventor: Daniel Swallow (Bedfordshire, GB)
Assignee: Johnson Matthey Public Limited Company
F01N3/208B01D53/9418B01D53/9481F01N3/035F01N3/0807F01N3/0842F01N3/0885F01N13/009B01D53/9431B01D2255/20707B01D2255/20723B01D2255/20738B01D2255/20761B01D2255/20776B01D2255/502B01D2255/504F01N3/0814F01N2370/02F01N2430/085F01N2510/06F01N2610/02Y02A50/2325Y02T10/24
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Quick Facts
Patent No.
US 10,119,445
App. No.
14/487,195
Granted
Nov 6, 2018
Kind
B2
Abstract

An exhaust system for treating an exhaust gas from an internal combustion engine is disclosed. The system comprises a modified lean NO x trap (LNT), a urea injection system, and an ammonia-selective catalytic reduction (NH 3 -SCR) catalyst. The modified LNT comprises platinum, palladium, barium, and a ceria-containing material, and has a platinum:palladium molar ratio of at least 3:1. The modified LNT stores NO x at temperatures below about 200° C. and releases the stored NO x at temperatures above about 200° C. The urea injection system injects urea at temperatures above about 180° C.

Claims (14)

1. An exhaust system for treating an exhaust gas from an internal combustion engine, comprising:

(a) NOx treatment catalysts, and

(b) a urea injection system;

wherein the NOx treatment catalysts consist essentially of a single layer lean NO x trap (LNT), comprising platinum, palladium, barium, and a ceria-containing material and a platinum:palladium molar ratio of at least 3:1; and an ammonia-selective catalytic reduction (NH 3 -SCR) catalyst;

wherein the urea injection system is upstream of the NH 3 -SCR catalyst and downstream of the LNT; and

wherein the LNT stores NO x at temperatures below about 200° C. and releases the stored NO x at temperatures above about 200° C.

2. The exhaust system of claim 1 wherein the urea injection system injects urea at temperatures above about 180° C.

3. The exhaust system of claim 1 wherein the LNT has a platinum:palladium molar ratio of at least 4:1.

4. The exhaust system of claim 1 wherein the LNT has a barium loading of greater than 150 g/ft 3 .

5. The exhaust system of claim 1 wherein the LNT has a barium loading of greater than 400 g/ft 3 .

6. The exhaust system of claim 1 wherein the NH 3 -SCR catalyst is selected from the group consisting of a vanadia-titania catalyst, a vanadia-tungsta-titania catalyst, and a metal/zeolite.

7. The exhaust system of claim 6 wherein the metal/zeolite comprises a metal selected from the group consisting of iron or copper and a zeolite selected from the group consisting of a beta zeolite, a faujasite, an L-zeolite, a ZSM zeolite, an SSZ-zeolite, a ferrierite, a mordenite, a chabazite, an offretite, an erionite, a clinoptilolite, a silicalite, an aluminum phosphate zeolite, and a mesoporous zeolite.

8. The exhaust system of claim 1 wherein the NH 3 -SCR catalyst is an ammonia-selective catalytic reduction filter (NH 3 -SCRF).

9. The exhaust system of claim 8 wherein the NH 3 -SCRF comprises a filter having a NH 3 -SCR catalyst selected from the group consisting of a vanadia-titania catalyst, a vanadia-tungsta-titania catalyst, and a metal/zeolite.

Assignments (2)
CHANGE OF ADDRESS Recorded Jan 14, 2026
From: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 074703/0733 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2015
From: SWALLOW, DANIEL
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 034826/0443 →
Continuity (2)
Provisional Application 61878282 · Sep 16, 2013
Related Publication 20150075140A1 · Mar 19, 2015