Mattress and side rail assemblies having high airflow
View Patent ↗A mattress assembly includes an inner core comprising a base core layer comprising planar top and bottom surfaces, and at least one comfort layer comprising planar top and bottom surfaces disposed on the top surface of the base core layer; a side rail assembly disposed about a perimeter of the inner core; and a plurality of air channels extending from a central region of the inner core to the side rail assembly configured to permit the flow of fluid from and to the inner core.
1. A foam side rail assembly configured to be disposed about a perimeter of an inner core of the mattress, the side rail assembly comprising:
at least one foam layer comprising a plurality of non-intersecting air channels within and extending along a length of the foam layer, wherein each one of the plurality of air channels are stackedly arranged within the foam layer and spaced apart along a height of the foam layer, wherein the side rail assembly has a planar top surface, a planar bottom surface, and walls extending vertically from the bottom surface to the top surface, wherein the at least one foam layer has an indention load deflection of 35 to 100 pounds force.
2. The side rail assembly of claim 1 , further comprising one or more notches formed in the side and along the length of the foam layer such that when the side rail assembly abuts the innercore additional air channels are formed.
3. The side rail assembly of claim 2 , wherein each one of the notches has a different shape.
4. The side rail assembly of claim 1 , wherein each one of the plurality of air channels have similar shapes.
5. The side rail assembly of claim 1 , wherein each one of the plurality of air channels have different shapes.
6. The side rail assembly of claim 1 , wherein the plurality of air channels are at least two and are equidistantly spaced apart along the height of the foam layer.
7. A foam side rail assembly configured to be disposed about a perimeter of an inner core of the mattress, the side rail assembly comprising:
a top foam layer;
a bottom foam layer; and
a middle foam layer sandwiched between the top and bottom foam layers, the middle layer comprising a plurality of foam sections, each foam section comprising non-intersecting upper and lower air channels transverse to a length of the top and bottom foam layers, wherein each one of the air channels extends only through a single one of the foam sections wherein the side rail assembly has a planar top surface, a planar bottom surface, and walls extending vertically from the bottom surface to the top surface, wherein the top, bottom, and middle foam layers have an indention load deflection of 35 to 100 pounds force.
8. The side rail assembly of claim 7 , further comprising a notch on a side extending along a length of each one of the foam sections, wherein the notches of one foam section is aligned with a notch of an abutting foam section.
9. The side rail assembly of claim 7 , wherein the top, bottom and middle foam layers are formed of different types of foams.
10. The side rail assembly of claim 7 , wherein the top, bottom foam layers are formed of one type of foam and the middle foam layer comprising the plurality of foam sections are formed of a different type of foam.
11. The side rail assembly of claim 7 , wherein the top, bottom and middle foam layers comprising the plurality of foam sections are formed of one type of foam.
12. The side rail assembly of claim 7 , wherein the plurality of foam sections is formed of a reticulated polyurethane foam.
13. The side rail assembly of claim 7 , wherein the plurality of foam sections is formed of a polyethylene foam.
14. The side rail assembly of claim 7 , wherein the top and bottom layers have different thicknesses.