Articles having improved corrosion resistance
A method for enhancing metal corrosion resistance of a metal deposited on a substrate is provided. The method includes contacting the metal coated substrate with a treating composition including metal oxide nano-particles. Furthermore, a method for making a mirror comprising a substrate having a metal coated thereon is provided, wherein the method includes contacting the metal coated substrate with a treating composition including metal oxide nano-particles. Preferably, the metal oxide nano-particles are selected from one or more oxides of zinc, iridium, tin, aluminum, cerium, chromium, vanadium, titanium, iron, indium, copper, gold, palladium, platinum, manganese, cobalt, nickel, zirconium, molybdenum, rhodium, silver, indium, wolfram, iridium, lead, bismuth, samarium, erbium, or mixtures of these materials. In addition, products obtainable by these methods are provided.
1. A method for making a copper-free mirror comprising:
providing a substrate;
applying a reflective metal coating to the substrate;
applying a treating composition by contacting the metal coated substrate for a dwell time of about 10 to 60 seconds with an inorganic treating composition in an aqueous carrier comprising more than 80% by weight water, the treating composition comprising a solution, suspension or dispersion containing between 0.0001 wt % and 1 wt % metal oxide nano-articles; and
heating the substrate for about 30 seconds to 2 minutes at a temperature of about 30 to 80° C. after the treating composition is applied.
2. The method of claim 1 , wherein the metal coating comprises silver.
3. The method of claim 2 , wherein the method further comprises the steps of: (i) cleaning, sensitizing, and optionally activating the substrate prior to applying the silver metal coating, and (ii) applying one or more layers of a protective paint after heating the substrate.
4. The method of claim 3 , wherein the protective paint is applied directly to the silver metal.
5. The method of claim 3 , wherein the protective paint is lead-free.
6. The method of claim 1 , wherein the treating composition comprises one or more oxides of zinc, iridium, tin, aluminum, cerium, chromium, vanadium, titanium, iron, indium, copper, gold, palladium, platinum, manganese, cobalt, nickel, zirconium, molybdenum, rhodium, silver, indium, wolfram, iridium, lead, bismuth, samarium, erbium, or a mixture of these materials.
7. The method of claim 1 , wherein the treating composition comprises one or more oxides of zinc, iridium, tin, aluminum, cerium, titanium, or a mixture of these materials.
8. The method of claim 1 , wherein the nano-particles are generally spherical and have an average diameter of between 1 and 200 nm.
9. The method of claim 8 , wherein the nano-particles have a surface area of between 20 and 500 m 2 /g.
10. The method of claim 1 , wherein the nano-particles have a surface area of between 20 and 500 m 2 /g.
11. The method of claim 1 , wherein the treating composition is applied at an amount of between 5 and 5,000 ml/m 2 of metal being treated.
12. The method of claim 1 , wherein the treating composition is applied to the surface of the metal in an amount about 0.01 to about 2,000 mg/m 2 .
13. The method of claim 1 , wherein the substrate is a vitreous substrate.
14. The method of claim 13 , wherein the vitreous substrate is a ceramic or glass substrate.
15. The method of claim 1 , wherein the substrate is a plastic substrate.
16. A mirror made by the method of claim 1 .