IP Library Granted Patent US 9,461,550
Granted Patent B2
US 9,461,550 · App. 14/492,936 · Granted Oct 4, 2016

Method and apparatus for extending zero-voltage switching range in a DC to DC converter

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Quick Facts
Patent No.
US 9,461,550
App. No.
14/492,936
Granted
Oct 4, 2016
Kind
B2
Abstract

Method and apparatus for extending a zero voltage switching (ZVS) range during power conversion. In one embodiment, the apparatus comprises a DC/DC converter, operated in a quasi-resonant mode, comprising a transformer; a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding; and a component coupled to the transformer, wherein the component has a capacitance that varies with voltage across the component, and wherein during a downswing in voltage across the primary switch the component is passively tuned by a change in the voltage across the component that changes the capacitance of the component, and wherein the passive tuning of the component causes a resonant frequency of the DC/DC converter to change, and wherein the change in the resonant frequency causes the downswing to accelerate.

Claims (32)

1. Apparatus for extending a zero voltage switching (ZVS) range during power conversion, comprising:

a DC/DC converter, operated in a quasi-resonant mode, comprising:

a transformer;

a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding; and

a component coupled to the transformer, wherein the component has a capacitance that varies with voltage across the component, and wherein during a downswing in voltage across the primary switch the component is passively tuned by a change in the voltage across the component that changes the capacitance of the component, and wherein the passive tuning of the component causes a resonant frequency of the DC/DC converter to change, and wherein the change in the resonant frequency causes the downswing to accelerate.

2. The apparatus of claim 1 , wherein the component is coupled to a secondary winding of the transformer.

3. The apparatus of claim 1 , further comprising a voltage clamp circuit coupled across the primary switch for limiting the voltage across the primary switch, wherein the voltage clamp circuit comprises the component.

4. The apparatus of claim 1 , wherein the DC/DC converter further comprises a diode and an output capacitor, wherein (i) an anode terminal of the diode is coupled to a first terminal of a secondary winding of the transformer and a first terminal of the component, (ii) a first terminal of the output capacitor is coupled to a cathode terminal of the diode, a second terminal of the component, and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

5. The apparatus of claim 1 , wherein the DC/DC converter further comprises an output capacitor, wherein (i) a first terminal of a secondary winding of the transformer is coupled to a first terminal of the component, (ii) a first terminal of the output capacitor is coupled to a second terminal of the component and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

6. The apparatus of claim 1 , wherein the DC/DC converter further comprises a diode, a capacitor, and a resistor, wherein (i) an anode terminal of the diode is coupled to a first terminal of the component and a drain terminal of the primary switch, (ii) a cathode terminal of the diode is coupled to a second terminal of the component, a first terminal of the capacitor, and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

7. The apparatus of claim 1 , wherein the DC/DC converter further comprises a capacitor and a resistor, wherein (i) a first terminal of the component is coupled to a drain terminal of the primary switch, (ii) a second terminal of the component is coupled to a first terminal of the capacitor and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

8. A system for extending a zero voltage switching (ZVS) range during power conversion, comprising:

a DC/DC converter for converting DC input power to DC output power, the DC/DC converter operated in a quasi-resonant mode and comprising:

a transformer;

a primary switch, coupled to a primary winding of the transformer, for controlling current flow through the primary winding; and

a component coupled to the transformer, wherein the component has a capacitance that varies with voltage across the component, and wherein during a downswing in voltage across the primary switch the component is passively tuned by a change in the voltage across the component that changes the capacitance of the component, and wherein the passive tuning of the component causes a resonant frequency of the DC/DC converter to change, and wherein the change in the resonant frequency causes the downswing to accelerate; and

a distributed generator (DG), coupled to the DC/DC converter, for providing the DC input power.

9. The system of claim 8 , wherein the component is coupled to a secondary winding of the transformer.

10. The system of claim 8 , further comprising a voltage clamp circuit coupled across the primary switch for limiting the voltage across the primary switch, wherein the voltage clamp circuit comprises the component.

11. The system of claim 8 , wherein the DC/DC converter further comprises a diode and an output capacitor, wherein (i) an anode terminal of the diode is coupled to a first terminal of a secondary winding of the transformer and a first terminal of the component, (ii) a first terminal of the output capacitor is coupled to a cathode terminal of the diode, a second terminal of the component, and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

12. The system of claim 8 , wherein the DC/DC converter further comprises an output capacitor, wherein (i) a first terminal of a secondary winding of the transformer is coupled to a first terminal of the component, (ii) a first terminal of the output capacitor is coupled to a second terminal of the component and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

13. The system of claim 8 , wherein the DC/DC converter further comprises a diode, a capacitor, and a resistor, wherein (i) an anode terminal of the diode is coupled to a first terminal of the component and a drain terminal of the primary switch, (ii) a cathode terminal of the diode is coupled to a second terminal of the component, a first terminal of the capacitor, and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

14. The system of claim 8 , wherein the DC/DC converter further comprises a capacitor and a resistor, wherein (i) a first terminal of the component is coupled to a drain terminal of the primary switch, (ii) a second terminal of the component is coupled to a first terminal of the capacitor and a first terminal of the resistor, and (iii) a second terminal of the resistor is coupled to a second terminal of the capacitor and a source terminal of the primary switch.

15. The system of claim 8 , wherein the DG is a solar power generator.

16. The system of claim 8 , further comprising a DC/AC conversion module coupled to the DC/DC converter for converting DC output power to an AC output power.

17. A method for extending a zero voltage switching (ZVS) range during power conversion, comprising:

deactivating a primary switch of a DC/DC converter operating in quasi-resonant mode, the primary switch for controlling current flow through a primary winding of the DC/DC converter;

increasing a resonant frequency of a resonant circuit of the DC/DC converter during a downswing in a voltage across the primary switch, wherein the resonant frequency is increased by passively tuning, during the downswing, a component coupled to a transformer of the DC/DC converter, wherein the component has a capacitance that varies with voltage across the component; and

accelerating the downswing of the voltage across the primary switch as a result of increasing the resonant frequency by changing the voltage across the component to change the capacitance of the component.

18. The method of claim 17 , wherein the component is coupled to a secondary winding of the transformer.

19. The method of claim 17 , further comprising limiting a spike in the voltage across the primary switch, wherein the limiting is performed by a voltage clamp circuit coupled across the primary switch, wherein the voltage clamp circuit comprises the component.

20. The method of claim 17 , wherein the DC/DC converter further comprises a diode and an output capacitor, wherein (i) an anode terminal of the diode is coupled to a first terminal of a secondary winding of the transformer and a first terminal of the component, (ii) a first terminal of the output capacitor is coupled to a cathode terminal of the diode, a second terminal of the component, and a first output terminal of the DC/DC converter, and (iii) a second terminal of the output capacitor is coupled to a second terminal of the secondary winding and a second output terminal of the DC/DC converter, wherein the first and the second output terminals of the DC/DC converter provide an output voltage.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded May 5, 2026
From: OBSIDIAN AGENCY SERVICES, INC.
To: ENPHASE ENERGY, INC.
Reel/Frame 075546/0734 →
RELEASE OF SECURITY INTEREST Recorded Feb 26, 2020
From: FLEXTRONICS INDUSTRIAL, LTD.; FLEXTRONICS AMERICA, LLC
To: ENPHASE ENERGY, INC.
Reel/Frame 052022/0954 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 041936 FRAME: 0109. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Apr 17, 2017
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD; FLEXTRONICS AMERICA, LLC
Reel/Frame 043339/0856 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: OBSIDIAN AGENCY SERVICES, INC.
Reel/Frame 041225/0509 →
SECURITY INTEREST Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS AMERICA, LLC
Reel/Frame 041936/0109 →
SECURITY AGREEMENT Recorded Dec 30, 2016
From: ENPHASE ENERGY, INC.
To: FLEXTRONICS INDUSTRIAL, LTD
Reel/Frame 041958/0820 →
SECURITY INTEREST Recorded Dec 28, 2016
From: ENPHASE ENERGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 041210/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2014
From: FORNAGE, MARTIN
To: ENPHASE ENERGY, INC.
Reel/Frame 033819/0351 →