IP Library Granted Patent US 10,206,677
Granted Patent B2
US 10,206,677 · App. 14/498,087 · Granted Feb 19, 2019

Surgical staple and driver arrangements for staple cartridges

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Quick Facts
Patent No.
US 10,206,677
App. No.
14/498,087
Granted
Feb 19, 2019
Kind
B2
Abstract

A staple cartridge that includes a multi-staple driver is disclosed. The multi-staple driver is configured to drive multiple staples from the staple cartridge. The staples are arranged in a staple array in which at least one staple is angularly-oriented relative to the longitudinal axis of the staple cartridge. The multi-staple driver can drive staples at various angular orientations and/or from multiple rows of staple cavities. A driverless staple cartridge is also disclosed. A sled in the driverless cartridge is configured to directly engage and drive staples. The staples are arranged in a staple array in which at least one staple is angularly-oriented relative to the longitudinal axis of the driverless staple cartridge.

Claims (43)

1. A staple cartridge, comprising:

a cartridge body comprising a deck, wherein a longitudinal slot is defined at least partially through the cartridge body, wherein a plurality of staple cavities are defined into the cartridge body, and wherein the plurality of staple cavities comprises:

a first staple cavity comprising a first opening in the deck on a first side of the longitudinal slot; and

a second staple cavity comprising a second opening in the deck on the first side of the longitudinal slot;

a plurality of staples, comprising:

a first staple removably positioned in the first staple cavity, wherein the first staple comprises a first base; and

a second staple removably positioned in the second staple cavity, wherein the second staple comprises a second base; and

a driver movably positioned relative to the cartridge body, wherein the driver comprises:

a first trough, wherein the first base is aligned with the first trough, wherein the first trough pushes the first base to push the first staple out of the first staple cavity during a firing stroke; and

a second trough, wherein the second base is aligned with the second trough, wherein the second trough pushes the second base to push the second staple out of the second staple cavity during the firing stroke, wherein the driver remains in the cartridge body after the firing stroke, and wherein the second trough is angularly-oriented relative to, and not parallel to, the first trough.

2. The staple cartridge of claim 1 , wherein each opening further comprises:

a first end;

a second end; and

an axis extending between the first end and the second end, wherein the axis of the second opening traverses the axis of the first opening.

3. The staple cartridge of claim 1 , wherein the driver comprises a unitary molded piece.

4. The staple cartridge of claim 1 , wherein the second trough is substantially perpendicular to the first trough.

5. The staple cartridge of claim 1 , wherein the driver further comprises:

a first step having a first height, wherein the first trough is defined in the first step;

a second step having a second height, wherein the second trough is defined in the second step, and wherein the second height is different than the first height; and

a flange connecting the first step and the second step.

6. The staple cartridge of claim 1 , further comprising a sled, wherein the sled comprises a drive surface configured to move along a drive axis, wherein the driver further comprises a center of mass, and wherein the drive axis extends through the center of mass.

7. The staple cartridge of claim 1 , wherein the driver further comprises a center of mass, and wherein the staple cartridge further comprises a sled, and wherein the sled comprises:

a first drive surface configured to move along a first drive axis; and

a second drive surface configured to move along a second drive axis, wherein the second drive axis is substantially parallel to the first drive axis, and wherein the first drive axis and the second drive axis are equidistant from the center of mass.

8. The staple cartridge of claim 7 , wherein the first drive surface and the second drive surface are longitudinally staggered.

9. The staple cartridge of claim 1 , wherein the plurality of staple cavities further comprises a third staple cavity comprising a third opening on the first side of the longitudinal slot, wherein the plurality of staples further comprises a third staple removably positioned in the third staple cavity, and wherein the third staple comprises a third base; and wherein the driver further comprises a third trough, wherein the third base is aligned with the third trough, and wherein the third trough is angularly-oriented relative to the first trough.

10. The staple cartridge of claim 9 , wherein the third trough is substantially parallel to the second trough.

11. The staple cartridge of claim 1 , further comprising a detached driver comprising a third trough, wherein the plurality of staples further comprises a third staple comprising a third base, wherein the third base is aligned with the third trough, and wherein the third trough is angularly-oriented relative to the first trough.

12. The staple cartridge of claim 11 , wherein the detached driver further comprises a fourth trough, and wherein the fourth trough is substantially parallel to the first trough.

13. A staple cartridge, comprising:

a cartridge body comprising a deck, wherein a longitudinal slot is defined at least partially through the cartridge body, wherein a plurality of staple cavities are defined into the cartridge body, and wherein the plurality of staple cavities comprises:

a first staple cavity comprising a first opening in the deck on a first side of the longitudinal slot; and

a second staple cavity comprising a second opening in the deck on the first side of the longitudinal slot;

a plurality of staples, comprising:

a first staple removably positioned in the first staple cavity, wherein the first staple comprises a first base; and

a second staple removably positioned in the second staple cavity, wherein the second staple comprises a second base;

a driver movably positioned relative to the cartridge body, wherein the driver comprises:

a first trough, wherein the first base is aligned with the first trough; and

a second trough, wherein the second base is aligned with the second trough, and wherein the second trough is angularly-oriented relative to the first trough;

a detached driver comprising a third trough, wherein the plurality of staples further comprises a third staple comprising a third base, wherein the third base is aligned with the third trough, wherein the third trough is angularly-oriented relative to the first trough, wherein the driver further comprises a first center of mass, wherein the detached driver further comprises a second center of mass, and wherein the staple cartridge further comprises a sled that comprises:

a first drive surface configured to move along a first drive axis, wherein the first drive axis extends through the first center of mass; and

a second drive surface configured to move along a second drive axis, wherein the second drive axis is substantially parallel to the first drive axis, and wherein the second drive axis extends through the second center of mass.

14. The staple cartridge of claim 13 , wherein the first drive surface and the second drive surface are longitudinally offset.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Mar 3, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 041873/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2016
From: ETHICON ENDO-SURGERY, INC.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 037540/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2014
From: HARRIS, JASON L.; MORGAN, JEROME R.; ZEINER, MARK S.; SHELTON, FREDERICK E., IV
To: ETHICON ENDO-SURGERY, INC.
Reel/Frame 034324/0591 →
Cited By (10)
US 12,521,116 US 12,527,571 US 12,527,575 US 12,533,126 US 12,533,127 US 12,616,472 US 12,636,006 US 12,661,096 US 12,672,872 US 12,702,411