Electronic torque wrench with dual tension beam
View Patent ↗A torque wrench comprises a handle, a wrench head having a ratcheting workpiece engaging portion, and a tensor beam defining a longitudinal axis and having a rectangular cross-section perpendicular to the longitudinal axis. A first strain gauge is coupled to one side of the tensor beam, and a second strain gauge is coupled to another side orthogonal to the one side. A processor coupled to the first and second strain gauges converts an output signal from one of the strain gauges into an equivalent torque value. The tensor beam is intermediate the handle and the wrench head and is rotatably coupled to the wrench head and is rotatable, with respect to the tensor beam, between a first position in which the processor processes an output signal from the first strain gauge and a second position in which the processor processes an output signal from the second strain gauge assembly.
1. A torque wrench for engaging a workpiece, comprising:
a. a body having a first end and an opposite second end;
b. a wrench head having
i. a first end defining a workpiece engaging portion, and
ii. a second end,
b. an elongated tensor beam having
i. a first end,
ii. a second end,
iii. an axis extending between the first and the second ends,
iv. a first strain gauge assembly operatively coupled to a first side of the elongated tensor beam, and
v. a second strain gauge assembly operatively coupled to a second side of the elongated tensor beam,
wherein the tensor beam first end is rotatably coupled to the wrench head second end so that the wrench head is rotatable with respect to the tensor beam, and wherein the tensor beam second end is axially and rotatably secured to one end of the wrench body,
c. a processor operatively coupled to the first and the second strain gauge assemblies for converting an output signal from one of the first and the second strain gauge assemblies into an equivalent torque value,
wherein
when the tensor beam is in a first position relative to the wrench head, the processor receives and processes an output signal from the first strain gauge assembly corresponding to a torque applied to the tensor beam, and
when the tensor beam is in a second position relative to the wrench head, the processor receives and processes an output signal from the second strain gauge assembly corresponding to a torque applied to the tensor beam.
2. The torque wrench of claim 1 , wherein the first side of the tensor beam is orthogonal to the second side of the tensor beam.
3. The torque wrench of claim 1 , wherein the wrench head further comprises a ratcheting mechanism.
4. The torque wrench of claim 1 , wherein the tensor beam has a first width in a first direction perpendicular to both its first side and its axis and a second width in a second direction perpendicular to both its second side and its axis, wherein the first width is smaller than the second width.
5. The torque wrench of claim 1 , the torque wrench further comprising a display.
6. The torque wrench of claim 5 , wherein the display is a liquid crystal display.
7. The torque wrench of claim 1 , wherein a bearing operatively couples the tensor beam first end to the wrench head.
8. The torque wrench of claim 1 , further comprising a detent for releasably securing the wrench head in one of the first and the second positions with respect to the tensor beam.
9. The torque wrench of claim 1 , wherein
when the torque wrench is in the first position, the torque wrench operates over a first predetermined torque range, and
when the torque wrench is in the second position, the torque wrench operates over a second predetermined torque range.
10. The torque wrench of claim 9 , wherein the first predetermined torque range and the second predetermined torque wrench overlap.
11. A torque wrench for engaging a workpiece, comprising:
a. a handle having a first end and an opposite second end;
b. a wrench head having
i. a first end defining a workpiece engaging portion, and
ii. a second end,
c. an elongated tensor beam having
i. a first end, and
ii. a second end,
iii. a first strain gauge assembly operatively coupled to a first side of the tensor beam, and
iv. a second strain gauge assembly operatively coupled to a second side of the tensor beam,
v. a processor operatively coupled to the first and the second strain gauge assemblies for converting an output signal from one of the first and the second strain gauge assemblies into an equivalent torque value,
wherein
the tensor beam first end is rotatably coupled to the wrench head second end so that the wrench head is rotatable with respect to the tensor beam, and the tensor beam second end is axially and rotatably secured to one end of the wrench handle,
the wrench head is rotatable, with respect to the tensor beam, between a first position in which the processor processes an output signal from the first strain gauge assembly and a second position in which the processor processes an output signal from the second strain gauge assembly.
12. The torque wrench of claim 11 , wherein the first side of the tensor beam is orthogonal to the second side of the tensor beam.
13. The torque wrench of claim 11 , wherein
when the torque wrench is in the first position, the torque wrench operates over a first predetermined torque range, and
when the torque wrench is in the second position, the torque wrench operates over a second predetermined torque range.
14. The torque wrench of claim 13 , wherein the first predetermined torque range and the second predetermined torque wrench overlap.
15. The torque wrench of claim 11 , the torque wrench further comprising a display.
16. The torque wrench of claim 11 , wherein the wrench head further comprises a ratcheting mechanism.
17. A torque wrench for engaging a workpiece, comprising:
a. a handle;
b. a wrench head having a workpiece engaging portion; and
c. an elongated tensor beam defining a longitudinal axis and having
i. a first strain gauge coupled to a first flat portion of the tensor beam, and
ii. a second strain gauge coupled to a second flat portion of the tensor beam,
wherein
the tensor beam is intermediate the handle and the wrench head, and
the tensor beam is rotatably coupled to the wrench head so that the wrench head is rotatable with respect to the tensor beam,
d. a processor operatively coupled to the first and the second strain gauges for converting an output signal from one of the first and the second strain gauges into an equivalent torque value,
wherein the wrench head is rotatable with respect to the tensor beam, between a first position in which the processor processes an output signal from the first strain gauge and a second position in which the processor processes an output signal from the second strain gauge.
18. The torque wrench of claim 17 , wherein
when the torque wrench is in the first position, the torque wrench operates over a first predetermined torque range, and
when the torque wrench is in the second position, the torque wrench operates over a second predetermined torque range.
19. The torque wrench of claim 18 , wherein the first predetermined torque range and the second predetermined torque range overlap.
20. The torque wrench of claim 17 , wherein the first flat portion is orthogonal to the second flat portion.