IP Library Granted Patent US 9,612,037
Granted Patent B2
US 9,612,037 · App. 14/503,509 · Granted Apr 4, 2017

Gas water heater control alternate power source

Inventor: Brett Alan Farris (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
F24H9/2035
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Quick Facts
Patent No.
US 9,612,037
App. No.
14/503,509
Granted
Apr 4, 2017
Kind
B2
Abstract

Systems, circuits, and methods for providing operating power to a gas control circuit board are disclosed. A first power source for a gas control circuit board is derived from a utility supplied AC source while a backup supply is provided based on current flowing through an anode rod associated with the water heater as defined by Faraday's Law of Electrolysis. The backup supply based on anode current flow provided operating power for the gas control circuit in case of loss of power from the utility supplied AC source.

Claims (25)

1. A water heater system, comprising:

a tank configured to contain water to be heated;

an anode rod positioned within said tank;

a gas heater configured to heat water contained in the tank;

one or more temperature sensing devices configured to sense a temperature of water contained in the tank;

a gas control valve configured to control gas flow to said gas heater;

one or more control devices configured to provide one or more setpoint instructions;

a gas control board configured to control said gas control valve based at least in part on one or more signals from the one or more temperature sensing devices and one or more setpoint instructions from the one or more control devices;

a first power supply configured to receive AC power from a utility line; and

a second power supply configured to receive power from galvanic corrosion of said anode rod,

wherein said first power supply provides power for said gas control board when AC power is available and said second power supply provides power for said gas control board when AC power is not available; and

wherein said gas control board is configured to control said gas control valve independently of whether power for said gas control board is supplied from said first power supply or said second power supply.

2. A system as in claim 1 , wherein said second power supply comprises a boost type DC power supply.

3. A system as in claim 1

wherein said gas control board comprises a microcontroller,

wherein said microcontroller is configured to control said gas control valve independently of whether power for said gas control board is supplied from said first power supply or said second power supply.

4. A system as in claim 3 , further comprising:

a main control board,

wherein said main control board is configured to receive AC power from an AC power source and to provide power to said gas control board.

5. A system as in claim 4 , wherein said main control board is configured to receive signals from the one or more temperature sensing devices and instructions from the one or more control devices and to forward control instructions to said gas control board.

6. A system as in claim 5 , wherein said microcontroller is configured to store instructions from said main control board and to implement stored instructions upon loss of power from said first power supply while operating on power supplied from said second power supply.

7. A system as in claim 6 , wherein the one or more temperature sensing devices comprise a thermistor associated with said tank,

wherein said microcontroller is configured to receive signals from said thermistor and to control said gas control valve based at least in part on the received signals and stored instructions from said main control board.

8. A system as in claim 7 , wherein the one or more control devices comprise a setpoint encoder device,

wherein said setpoint encoder device is configured to provide setpoint instructions to said microcontroller upon loss of power from said first power supply.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2016
From: GENERAL ELECTRIC COMPANY
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 038952/0313 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2014
From: FARRIS, BRETT ALAN
To: GENERAL ELECTRIC COMPANY
Reel/Frame 033860/0277 →
Continuity (1)
Related Publication 20160097563A1 · Apr 7, 2016