IP Library Granted Patent US 9,249,305
Granted Patent B2
US 9,249,305 · App. 14/506,162 · Granted Feb 2, 2016

Sequestering polycyclic aromatic hydrocarbons in asphalt

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Quick Facts
Patent No.
US 9,249,305
App. No.
14/506,162
Granted
Feb 2, 2016
Kind
B2
Abstract

This invention is based upon the discovery that activated carbon can be used to sequester polycyclic aromatic hydrocarbons that may be present in asphalt and creosote compositions. The treatment of asphalt and creosote compositions with activated carbon accordingly reduces the level of free polycyclic aromatic hydrocarbons in such compositions by sequestering them therein or removing them from the composition. After being sequestered the polycyclic aromatic hydrocarbons remain trapped in the asphalt or creosote composition, and are not available to the environment during normal processing into useful industrial products. This sequestration reduces the risk of exposing humans and the environment to the polycyclic aromatic hydrocarbons which would otherwise be free to migrate from the asphalt or creosote product during manufacturing and the service life of the product. In other words, the polycyclic aromatic hydrocarbons are absorbed onto the activated carbon and are not available for bioaccumulation from the environment.

Claims (20)

1. An asphalt composition having a low level of free polycylic aromatic hydrocarbons which is comprised of an asphalt and activated carbon having polycylic aromatic hydrocarbons sequestered thereon, wherein the asphalt composition has a softening point which is within the range of 50° C. to 200° C., wherein the asphalt composition has a penetration value of less than 15 dmm, wherein the free polycyclic aromatic hydrocarbons include benzo(a)pyrene, benzo(e)pyrene, benzo(a)anthracene, chrysene, benzo(b)fluoranthene, benzo(j)fluoranthene, benzo(k)fluoranthene, and dibenzo(a,h)anthracene, and wherein the level of free benzo(a)pyrene is less than 1 ppm.

2. The asphalt composition as specified in claim 1 wherein the level of free benzo(a)pyrene is less than 0.5 ppm.

3. The asphalt composition as specified in claim 1 wherein the level of free benzo(a)pyrene is less than 0.2 ppm.

4. The asphalt composition as specified in claim 1 wherein the activated carbon is present in the asphalt composition at a level which is within the range of about 0.2 weight percent to about 20 weight percent.

5. The asphalt composition as specified in claim 1 wherein the activated carbon is present in the asphalt composition at a level which is within the range of about 0.5 weight percent to about 15 weight percent.

6. The asphalt composition as specified in claim 1 wherein the activated carbon is present in the asphalt composition at a level which is within the range of about 1 weight percent to about 5 weight percent.

7. The asphalt composition as specified in claim 1 wherein the activated carbon has a surface area in excess of 500 m 2 /g, as determined by nitrogen gas absorption.

8. The asphalt composition as specified in claim 1 wherein the activated carbon is a powdered activated carbon having an average diameter which is within the range of 0.15 mm to 0.25 mm.

9. The asphalt composition as specified in claim 1 wherein the asphalt is for paving applications.

10. The asphalt composition as specified in claim 1 wherein the asphalt is for roofing applications.

11. The asphalt composition as specified in claim 1 wherein the asphalt is for waterproofing applications.

12. A rubber composition which is comprised of at least one rubbery polymer and the asphalt composition specified in claim 1 .

13. A rubber article comprising the rubber composition of claim 12 .

14. A modified plastic composition which is comprised of at least one thermoplastic resin and from about 1 weight percent to about 10 weight percent of the asphalt composition specified in claim 1 .

15. A plastic article comprising the modified plastic composition of claim 14 .

16. A creosote composition having a reduced level of free polycylic aromatic hydrocarbons which is comprised of creosote and activated carbon having polycyclic aromatic hydrocarbons sequestered thereon, wherein the free polycyclic aromatic hydrocarbons include benzo(a)pyrene, benzo(e)pyrene, benzo(a)anthracene, chrysene, benzo(b)fluoranthene, benzo(j)fluoranthene, benzo(k)fluoranthene, and dibenzo(a,h)anthracene, and wherein the level of free benzo(a)pyrene is less than 500 ppm.

17. A process for preserving a wood product to make it more resistant to decay, fungi, and insects, said process comprising coating at least a portion of the surface of the wood product with the creosote composition of claim 16 .

18. The creosote composition as specified in claim 16 wherein the level of free benzo(a)pyrene is less than 100 ppm.

19. The creosote composition as specified in claim 16 wherein the level of free benzo(a)pyrene is less than 50 ppm.

20. An asphalt composition having a low level of free polycylic aromatic hydrocarbons which is comprised of an asphalt and activated carbon having polycylic aromatic hydrocarbons sequestered thereon, wherein the asphalt has a penetration value of 0 dmm, and wherein the free polycyclic aromatic hydrocarbons include benzo(a)pyrene, benzo(e)pyrene, benzo(a)anthracene, chrysene, benzo(b)fluoranthene, benzo(j)fluoranthene, benzo(k)fluoranthene, and dibenzo(a,h)anthracene, and wherein the level of free benzo(a)pyrene is less than 1 ppm.

Assignments (8)
SECOND LIEN PATENT SECURITY AGREEMENT Recorded May 5, 2026
From: FLOW POLYMERS, LLC; POLYMER SOLUTIONS GROUP, LLC; THE WILLAMETTE VALLEY COMPANY LLC
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 075547/0402 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 22, 2026
From: ARCLIN USA LLC; THE WILLAMETTE VALLEY COMPANY LLC; ECLECTIC PRODUCTS LLC; RG DISPERSANTS USA LLC; POLYMER SOLUTIONS GROUP; FLOW POLYMERS, LLC; ARCLIN SURFACES INC.; SASCO CHEMICAL GROUP, LLC; POLYMER SOLUTIONS GROUP FINANCE, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 075436/0160 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 22, 2026
From: ARCLIN USA LLC; THE WILLAMETTE VALLEY COMPANY LLC; ECLECTIC PRODUCTS LLC; RG DISPERSANTS USA LLC; POLYMER SOLUTIONS GROUP; FLOW POLYMERS, LLC; ARCLIN SURFACES INC.; SASCO CHEMICAL GROUP, LLC; POLYMER SOLUTIONS GROUP FINANCE, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 075436/0117 →
RELEASE OF SECURITY INTEREST Recorded Oct 3, 2025
From: BMO BANK N.A. (F/K/A BMO HARRIS BANK N.A.)
To: FLOW POLYMERS, LLC; POLYMER SOLUTIONS GROUP, LLC
Reel/Frame 072458/0909 →
PATENT SECURITY AGREEMENT Recorded Dec 20, 2019
From: FLOW POLYMERS, LLC; POLYMER SOLUTIONS GROUP, LLC
To: BMO HARRIS BANK N.A., AS COLLATERAL AGENT
Reel/Frame 051396/0301 →
RELEASE OF SECURITY INTEREST Recorded Nov 27, 2019
From: KAYNE SENIOR CREDIT II GP, LLC, AS ADMINISTRATIVE AGENT
To: FLOW POLYMERS, LLC
Reel/Frame 051129/0848 →
SECURITY INTEREST Recorded Feb 19, 2016
From: FLOW POLYMERS, LLC
To: KAYNE SENIOR CREDIT II GP, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 037776/0350 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2015
From: PUHALA, AARON S.; HOOVER, JAMES W.; LUO, XIAOFAN
To: FLOW POLYMERS, LLC
Reel/Frame 036774/0202 →