IP Library Granted Patent US 9,991,075
Granted Patent B2
US 9,991,075 · App. 14/506,204 · Granted Jun 5, 2018

Controlling a controllably conductive device based on zero-crossing detection

Inventors: Robert William Lenig (Bethlehem, PA); Michael Sizemore (Center Valley, PA); Joshua Wilson Thaler (Philadelphia, PA); Russell L. MacAdam (Coopersburg, PA)
Assignee: Lutron Electronics Co., Inc.
H01H47/18
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Quick Facts
Patent No.
US 9,991,075
App. No.
14/506,204
Granted
Jun 5, 2018
Kind
B2
Abstract

A load control device may control power delivered to an electrical load from an AC power source. The load control device may include a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load, a zero-cross detect circuit configured to generate a zero-cross signal representative of the zero-crossings of an AC voltage. The zero-cross signal may be characterized by pulses occurring in time with the zero-crossings of the AC voltage. The load control device may include a control circuit operatively coupled to the controllably conductive device and the zero cross detect circuit. The control circuit may be configured to identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal, and may control a conductive state of the controllably conductive device based on the rising-edge time and the falling-edge time of the pulse.

Claims (63)

1. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load;

a zero-cross detect circuit configured to generate a zero-cross signal representative of zero-crossings of an AC voltage, the zero-cross signal characterized by a plurality of pulses occurring in time with the zero-crossings of the AC voltage, and the AC voltage comprising a switched-hot voltage generated by the controllably conductive device to be provided to the electrical load when the controllably conductive device is conductive; and

a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:

identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal;

control a conductive state of the controllably conductive device based on the rising edge time and the falling-edge time of the pulse;

set an error window based on the rising-edge time and the falling-edge time of the pulse;

determine whether a conductive state change time falls within the error window; and

adjust a relay actuation adjustment time period associated with the controllably conductive device upon a determination that the conductive state change time falls within the error window.

2. The load control device of claim 1 , wherein the control circuit is configured to set the error window as a period of time between the falling-edge time of a first subsequent pulse and the rising-edge time of a second consecutive subsequent pulse.

3. The load control device of claim 1 , wherein the control circuit is configured to:

set a start time of the error window to be at a time equal to the falling-edge time of a first subsequent pulse plus a first buffer period, and

set an end time of the error window at a time equal to the rising-edge time of a second consecutive subsequent pulse minus a second buffer period.

4. The load control device of claim 1 , wherein the control circuit is configured to generate a drive voltage that is operatively coupled to the controllably conductive device for rendering the controllably conductive device conductive and non-conductive, the controllably conductive device rendered conductive a first period of time after the drive voltage is adjusted and rendered non-conductive a second period of time after the drive voltage is adjusted, and the relay actuation adjustment time period is indicative of a time at which the drive voltage is adjusted relative to a subsequent zero-crossing for rendering the controllably conductive device conductive.

5. The load control device of claim 1 , wherein the control circuit is configured to generate a drive voltage that is operatively coupled to the controllably conductive device for rendering the controllably conductive device conductive and non-conductive, the controllably conductive device rendered conductive a first period of time after the drive voltage is adjusted and rendered non-conductive a second period of time after the drive voltage is adjusted, and the relay actuation adjustment time period is indicative of a time at which the drive voltage is adjusted relative to a subsequent zero-crossing for rendering the controllably conductive device nonconductive.

6. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load;

a zero-cross detect circuit configured to generate a zero-cross signal representative of zero-crossings of an AC voltage, the zero-cross signal characterized by a plurality of pulses occurring in time with the zero-crossings of the AC voltage, wherein the AC voltage comprises a switched-hot voltage generated by the controllably conductive device to be provided to the electrical load when the controllably conductive device is conductive;

a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:

identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal;

control a conductive state of the controllably conductive device based on the rising edge time and the falling-edge time of the pulse;

set a close error detection window as a period of time after the falling-edge time of a subsequent pulse of the zero-cross signal; and

determine that an error in a conductive state change time has occurred when the controllably conductive device becomes conductive within the close error detection window.

7. The load control device of claim 6 , wherein the control circuit is configured to:

set a start time of the close error detection window at a time equal to the falling-edge time of the subsequent pulse of the zero-cross signal plus a buffer period; and

set an end time of the close error detection window at a time equal to the start time plus a close error detection window length.

8. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load;

a zero-cross detect circuit configured to generate a zero-cross signal representative of zero-crossings of an AC voltage, the zero-cross signal characterized by a plurality of pulses occurring in time with the zero-crossings of the AC voltage, wherein the AC voltage comprises a switched-hot voltage generated by the controllably conductive device to be provided to the electrical load when the controllably conductive device is conductive;

a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:

identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal;

control a conductive state of the controllably conductive device based on the rising edge time and the falling-edge time of the pulse;

set an open error detection window as a period of time before the rising-edge time of a subsequent pulse of the zero-cross signal; and

determine that an error in a conductive state change time has occurred when the controllably conductive device becomes non-conductive within the open error detection window.

9. The load control device of claim 8 , wherein the control circuit is configured to:

set a start time of the open error detection window at a time equal to the falling-edge time of the subsequent pulse of the zero-cross signal plus a buffer period; and

set an end time of the open error detection window at a time equal to the start time plus an open error detection window length.

10. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load;

a zero-cross detect circuit configured to generate a zero-cross signal representative of zero-crossings of an AC voltage, the zero-cross signal characterized by a plurality of pulses occurring in time with the zero-crossings of the AC voltage;

a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:

identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal;

control a conductive state of the controllably conductive device based on the rising edge time and the falling-edge time of the pulse;

set an error detection threshold based on the rising-edge and falling-edge times;

determine whether an error in a conductive state change time has occurred based on the error detection threshold; and

adjust a relay actuation adjustment time period associated with the controllably conductive device upon a determination that the error has occurred.

11. The load control device of claim 10 , wherein the control circuit is configured to:

compare a falling-edge time of a subsequent pulse of the zero-cross signal to the error detection threshold; and

determine that the error in the conductive state change time has occurred on a condition that the falling-edge time exceeds the error detection threshold.

12. The load control device of claim 10 , wherein the control circuit is configured to:

compare a rising-edge time of a subsequent pulse of the zero-cross signal to the error detection threshold; and

determine that the error in the conductive state change time has occurred on a condition that the rising-edge time does not exceed the error detection threshold.

13. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:

a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load;

a zero-cross detect circuit configured to generate a zero-cross signal representative of the zero-crossings of an AC voltage generated by the controllably conductive device to be provided to the electrical load when the controllably conductive device is conductive, the zero-cross signal characterized by a plurality of pulses occurring in time with the zero-crossings of the AC voltage; and

a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:

identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal;

set an error detection window based on the rising-edge time and the falling-edge time of the pulse; and

determine whether an error in a conductive state change time of the controllably conductive device has occurred based on the error detection window.

14. The load control device of claim 13 , wherein the control circuit is configured to:

determine whether the conductive state change time falls within the error detection window; and

adjust a relay actuation adjustment time period associated with the controllably conductive device upon a determination that the conductive state change time falls within the error detection window.

15. The load control device of claim 13 , wherein the control circuit is configured to set the error detection window as a period of time between the falling-edge time of a first subsequent pulse and the rising-edge time of a second consecutive subsequent pulse.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2019
From: LUTRON ELECTRONICS CO., INC.
To: LUTRON TECHNOLOGY COMPANY LLC
Reel/Frame 049286/0001 →
Continuity (3)
Provisional Application 61886962 · Oct 4, 2013
Provisional Application 61887006 · Oct 4, 2013
Related Publication 20150098164A1 · Apr 9, 2015