Removal of organic impurities from water
View Patent ↗The present disclosure relates to the hydrostatic testing of pipelines and to purification of waste water from such testing. More specifically, there is provided a method of hydrostatically pressure testing a natural gas pipeline using water. The waste water, which is contaminated with hydrocarbons, is subsequently treated by contacting it with manganese dioxide so that the hydrocarbons are broken down into carbon dioxide and water.
1. A method comprising:
(a) hydrostatically pressure testing a natural gas pipeline using water wherein said water becomes contaminated with hydrocarbons;
(b) recovering the hydrocarbon contaminated water used in the test;
(c) introducing the hydrocarbon contaminated water into a separator to remove hydrocarbons that are above solubility limits to thus produce a hydrocarbon stream and a first recovered water stream having a pH from 6 to 8, wherein the first recovered water stream contains dispersed hydrocarbons below the solubility limits;
(d) lowering the pH of the first recovered water stream to be in the range of from 0 to 5 to produce an acidic water stream;
(e) converting at least part of the dispersed hydrocarbons in the acidic water stream to carbon dioxide and water to produce a second recovered water, wherein the converting includes contacting dispersed hydrocarbons with a conversion compound such that at least a portion of the dispersed hydrocarbons are converted, and wherein the first conversion compound comprises manganese dioxide;
(f) increasing the pH of the second recovered water stream to from 8 to 12 to precipitate out resulting solids to thus produce a third recover water stream and the solids; and
(g) recycling said second recovered water to be used in additional hydrostatic pressure testing, wherein steps (a) through (e) are carried out in a contained system such that hydrocarbons are not vented to the atmosphere.
2. The method of claim 1 , wherein the step of hydrostatically pressure testing further comprises:
introducing one or more sealing pigs into the pipeline to isolate a first section of the pipeline, wherein the pipeline contains hydrocarbon residue and has an internal pressure, which, is at or lower than an operating pressure of the pipeline during introduction of the pigs;
introducing water into the first section to raise the internal pressure in the first section to at least a testing pressure, which is higher than the operation pressure;
determining the durability of the first section at the testing pressure; and
removing the hydrocarbon contaminated water from the pipeline.
3. The method of claim 1 , wherein the separator is a density based separation system.
4. The method of claim 1 , wherein the first recovered water has a dispersed hydrocarbon content of from 1 ppm to 2000 ppm.
5. The method of claim 1 , wherein step (d) comprises lowering the pH of the first recovered water stream to be in the range of from 1 to 3.
6. The method of claim 5 , wherein the contacting with the conversion compound is carried out at from 0° C. to 120° C.
7. The method of claim 6 , wherein the contacting with the conversion compound is carried out at from 10° C. to 40° C.
8. The method of claim 6 , wherein the first conversion compound consists essentially of manganese dioxide.
9. The method of claim 8 , wherein the contacting with the conversion compound is carried out in the absence of a catalyst.
10. The method of claim 9 , wherein the contacting with the conversion compound is carried out at from 80° C. to 110° C.
11. The method of claim 10 , wherein the first recovered water has a dispersed hydrocarbon content of from 1 ppm to 2000 ppm.
12. The method of claim 1 , wherein the acid is sulfuric acid.
13. The method of claim 12 , wherein the contacting with the conversion compound is carried out in the presence of a catalyst selected from the group consisting of CuSO 4 , ZnSO 4 , CuSO 4 forming compounds, ZnSO 4 forming compounds and mixtures thereof.
14. The method of claim 13 , further comprising separating out the catalyst from the solids and reusing the catalyst in step (e).
15. The method of claim 14 , wherein the first conversion compound consists essentially of manganese dioxide.
16. The method of claim 15 , wherein the contacting with the conversion compound is carried out at from 0° C. to 120° C.
17. The method of claim 16 , wherein step (d) comprises lowering the pH of the first recovered water stream to be in the range of from 1 to 3.
18. The method of claim 17 , wherein the first recovered water has a dispersed hydrocarbon content of from 1 ppm to 2000 ppm.
19. The method of claim 18 , wherein the contacting with the conversion compound is carried out at from 80° C. to 110° C.
20. A method comprising:
(a) introducing one or more sealing pigs into a natural gas pipeline to isolate a first section of the pipeline, wherein the pipeline contains hydrocarbon residue and has an internal pressure, which, is at or lower than an operating pressure of the pipeline during introduction of the pigs;
(b) introducing water into the first section to raise the internal pressure in the first section to at least a testing pressure, which is higher than the operation pressure;
(c) determining the durability of the first section at the testing pressure;
(d) removing a hydrocarbon contaminated water from the pipeline;
(e) introducing the hydrocarbon contaminated water into a density based separation system to remove hydrocarbons that are above solubility limits to thus produce a hydrocarbon stream and first recovered water stream having a pH from 6 to 8, wherein the first recovered water stream contains dispersed hydrocarbons below the solubility limits and in an amount in the range of 1 to 2000 ppm;
(f) lowering the pH of the first recovered water stream to be in the range of from 1 to 3 by adding sulfuric acid to thus produce an acidic water stream;
(g) converting at least part of the dispersed hydrocarbons in the acidic water stream to carbon dioxide and water to produce a second recovered water, wherein the converting includes contacting dispersed hydrocarbons with a conversion compound such that at least a portion of the dispersed hydrocarbons are converted, wherein the first conversion compound consists essentially of manganese dioxide, and wherein the contacting is at a temperature from 0° C. to 120° C. and occurs in the presence of a catalyst selected from the group consisting of CuSO 4 , ZnSO 4 , CuSO 4 forming compounds, ZnSO 4 forming compounds and mixtures thereof;
(h) increasing the pH of the second recovered water stream to from 9 to 10 to precipitate out resulting solids to thus produce a third recover water stream and the solids;
(i) separating out the catalyst from the solids;
(j) reusing the catalyst in step (g); and
(k) recycling said second recovered water to be used in additional hydrostatic pressure testing, wherein steps (a) through (g) are carried out in a contained system such that hydrocarbons are not vented to the atmosphere.