IP Library Granted Patent US 9,637,932
Granted Patent B2
US 9,637,932 · App. 14/511,424 · Granted May 2, 2017

Railing and baluster plug system

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Quick Facts
Patent No.
US 9,637,932
App. No.
14/511,424
Granted
May 2, 2017
Kind
B2
Abstract

A railing and baluster plug system that facilitates installation of balusters at a plurality of angular orientations, such as installations for level railing and installations for non-level or angled railings such as for stairs. The baluster plugs are configured to cooperate with the balusters and include both a level mounting surface and an angled mounting surface for alternatively mounting the balusters in a level or an angled orientation.

Claims (33)

1. A railing system, comprising:

an upper lateral member having a planar lateral surface having a plurality of uniformly spaced apertures;

a lower lateral member spaced below and parallel to the upper lateral member and having a planar lateral surface having a plurality of uniformly spaced apertures;

a plurality of balusters having two open ends positioned between the upper lateral member and the lower lateral member; and

a plurality of baluster plugs, each baluster plug fitted into an open end of one of the balusters and securing into one of the apertures of the upper lateral member or the lower lateral member, each baluster plug having a respective baluster engagement portion, the baluster engagement portion having a first side and a second side having an arched anterior baluster end and connected perpendicularly and at a medial point by a linear engagement piece to facilitate insertion of the baluster engagement portion into the open end of the baluster, the first side and second side being similar in length, wherein a posterior end of the first side and second side is divided into a level mounting surface and an angled mounting surface, a tab projecting from the baluster engagement portion, the tab having a plurality of ridges,

wherein, in a first installed angular orientation, the level mounting surface of the baluster plug is flush with the planar lateral surface of one of the upper lateral member and the lower lateral member, and

wherein, in a second installed angular orientation, the angled mounting surface of the baluster plug is flush with the planar lateral surface of said one of the upper lateral member and the lower lateral member.

2. The railing system of claim 1 , wherein the balusters using the leveling mounting surface are positionable to be substantially vertical so as to extend substantially perpendicular to the upper and lower lateral members.

3. The railing system of claim 1 , wherein the balusters using the angled mounting surface are positionable at an angle of from about 29 degrees to about 41 degrees relative to a perpendicular line normal to the planar lateral surfaces of the upper and lower lateral members.

4. The railing system of claim 1 , further comprising a post and a pair of mounts, one of the mounts attachable to the post and the upper lateral member and one of the mounts attachable to the post and the lower lateral member, wherein the mounts enable the upper lateral member and the lower lateral member to be positioned at a plurality of angular orientations relative to the post, said mounts residing within the upper lateral member or the lower lateral member and comprising at least one aperture to receive at least one screw to be secured within the post.

5. The railing system of claim 1 , wherein the tab of the baluster plug is a fin-shape, one side being straight and the other side being curved.

6. A railing system, comprising:

a lateral member having a planar lateral surface having a plurality of uniformly spaced apertures;

a plurality of balusters having an end positioned adjacent to the lateral member; and

a plurality of baluster plugs, each baluster plug fitted into an open end of one of the balusters and seating into one of the apertures of the lateral member, each baluster plug having a respective baluster engagement portion, the baluster engagement portion having a first side and a second side having an arched anterior baluster end and connected perpendicularly and at a medial point by a linear engagement piece to facilitate insertion of the baluster engagement portion into the open end of the baluster, the first side and second side being similar in length, wherein a posterior end of the first side and second side is divided into a level mounting surface and an angled mounting surface, a tab projecting from the baluster engagement portion, the tab having a plurality of ridges,

wherein, in a first installed angular orientation, the level mounting surface of the baluster plug is flush with the planar lateral surface, and

wherein, in a second installed angular orientation, the angled mounting surface of the baluster plug is flush with the planar lateral surface.

7. The railing system of claim 6 , wherein the balusters using the leveling mounting surface are positionable to be substantially vertical so as to extend substantially perpendicular to the lateral member.

8. The railing system of claim 6 , wherein the balusters using the angled mounting surface are positionable at an angle of from about 29 degrees to about 41 degrees relative to a perpendicular line normal to the planar lateral surface of the lateral member.

9. The railing system of claim 6 , wherein the tab of the baluster plug is a fin-shape, one side being straight and the other side being curved.

10. A railing system comprising:

an upper lateral member haying a planar lateral surface and having a plurality apertures;

a lower lateral member spaced below and parallel to the upper lateral member and having a planar lateral surface having a plurality of apertures;

a plurality of balusters having two open ends positioned between the upper lateral member and the lower lateral member; and

a plurality of baluster plugs, each baluster plug having an anterior end to be fitted into an open end the baluster and a posterior end for securing the baluster plug into one of the apertures of the upper lateral member or the lower lateral member, each baluster plug having a baluster engagement portion at the anterior end, the baluster engagement portion having a first side and a second side that is arched at the anterior baluster end, the first side and second side connected by a linear engagement piece to facilitate insertion of the baluster engagement portion into the open end of the baluster, the first side and second side being similar in length and width, and wherein the first side and second side is divided into a level mounting surface and an angled mounting surface, the posterior end of the baluster plug haying a tab projecting from the baluster engagement portion, the tab having a plurality of ridges,

wherein, in a first installed level orientation, the level mounting surface of the baluster plug is flush with the planar lateral surface of one of the upper lateral member and the lower lateral member and is not visible from the exterior, and

wherein, in a second installed angular orientation, the angled mounting surface of the baluster plug is flush with the planar lateral surface of said one of the upper lateral member and the lower lateral member and is not visible from the exterior.

11. The railing system of claim 10 , wherein the tab of the baluster plug is a fin-shape, one side being straight and the other side being curved.

12. The railing system of claim 10 , wherein the tab is wider than either of the first side or the second side of the anterior end of the baluster plug.

13. The railing system of claim 10 , wherein the engagement portion connects perpendicularly to a medial point of either the first side or the second side of the anterior end of the baluster plug.

14. The railing system of claim 10 , wherein the balusters using the leveling mounting surface are positionable to be substantially vertical so as to extend substantially perpendicular to the lateral member.

15. The railing system of claim 10 , wherein the angled mounting surface may be modified such that the balusters using the angled mounting surface are positionable at an angle of from about 29 degrees to about 41 degrees relative to a perpendicular line normal to the planar lateral surface of the lateral member.

16. The railing system of claim 10 , wherein the plurality apertures are uniform in shape and spacing.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Jul 28, 2022
From: BANK OF MONTREAL
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 061002/0601 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 54280/0549 Recorded Jul 8, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 060617/0001 →
SECURITY INTEREST Recorded Nov 2, 2020
From: BARRETTE OUTDOOR LIVING, INC.
To: BANK OF MONTREAL, AS AGENT
Reel/Frame 054274/0768 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 2, 2020
From: BARRETTE OUTDOOR LIVING, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 054280/0549 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2014
From: SCHNEIDER, CHRISTOPHER MICHAEL; DESALLE, MICHAEL MATTHEW; DIXON, WAYNE E.
To: BARRETTE OUTDOOR LIVING, INC.
Reel/Frame 033929/0445 →