Thermal cycling apparatus and method for providing thermal uniformity
View Patent ↗An apparatus and method for rapid thermal cycling including a thermal diffusivity plate. The thermal diffusivity plate can provide substantial temperature uniformity throughout the thermal block assembly during thermal cycling by a thermoelectric module. An edge heater can provide substantial temperature uniformity throughout the thermal block assembly during thermal cycling.
1. An apparatus for thermally cycling biological samples comprising:
a thermal block assembly for receiving said biological samples, said thermal block assembly comprising a plurality of openings, said plurality of openings configured to receive said samples;
an edge heater coupled to a perimeter of said thermal block assembly, said edge heater configured to at least partially conform to said openings;
a thermoelectric module coupled to said thermal block assembly;
a heat sink coupled to said thermoelectric module with a thermal interface medium, said heat sink comprising a base plate, fins, and a thermal diffusivity plate, said thermal diffusivity plate comprising a different material than said base plate and fins, and configured to provide substantial temperature uniformity to said thermal block assembly during thermal cycling; and
a clamping mechanism configured to provide pressure to couple said thermal block assembly to said thermoelectric device.
2. The apparatus of claim 1 , wherein said thermal diffusivity plate is positioned to couple to said thermoelectric module with the thermal interface medium.
3. The apparatus of claim 1 , wherein said thermoelectric module comprises a thermoelectric gap, wherein said thermoelectric gap is configured to provide substantial temperature uniformity throughout said thermal block assembly.
4. The apparatus of claim 3 , wherein said thermoelectric gap is less than 5 millimeters.
5. The apparatus of claim 1 , wherein said thermoelectric module comprises at least two power regions.
6. The apparatus of claim 1 , further comprising a seal positioned on top of said thermal block assembly.
7. An apparatus of claim 1 , wherein said thermal diffusivity plate is positioned within said base plate.
8. An apparatus of claim 1 , wherein said thermoelectric module's horizontal surface area overlaps said thermal diffusivity plate's horizontal surface area.
9. An apparatus of claim 8 , wherein said thermoelectric module's horizontal surface area is larger than said thermal diffusivity plate's horizontal surface area.
10. An apparatus of claim 8 , wherein said thermal diffusivity plate's horizontal surface area is larger than said thermoelectric module's horizontal surface area.
11. The apparatus of claim 1 , wherein said clamping mechanism is constructed from plastic.
12. The apparatus of claim 1 , further comprising a non-conductive frame positioned to align said thermoelectric module with said thermal block assembly.
13. The apparatus of claim 1 , further comprising of a heated cover, said heated cover comprising a heated platen configured to reduce diffusion of heat by evaporation from said samples.
14. The apparatus of claim 13 , wherein said heated cover comprises of a skirt positioned around a perimeter of said heated platen.
15. The apparatus of claim 14 , further comprising a gasket positioned above said heat sink, and a seal positioned above said thermal block assembly, said gasket configured to connect with said skirt when said heated cover is closed, and said seal configured to provide a connection between said thermal block assembly and said heated cover.
16. The apparatus of claim 15 , wherein said seal is positioned to line said perimeter of said thermal block assembly.
17. The apparatus of claim 1 , wherein said conformity is non-linear.
18. The apparatus of claim 1 , wherein said conformity to said openings is in relation to a subset of said openings, the subset of said openings comprising openings that are positioned closest to the perimeter of the thermal block assembly.
19. An apparatus for thermally cycling biological samples comprising:
a thermal block assembly for receiving said biological samples, said thermal block assembly comprising a plurality of openings, said plurality of openings configured to receive said samples;
an edge heater coupled to a perimeter of said thermal block assembly, said edge heater configured to at least partially conform to said openings;
a thermoelectric module capable of heating and cooling, wherein the thermoelectric module is coupled to said thermal block assembly;
a heat sink;
a thermal diffusivity plate comprising copper coupled to said thermoelectric module with a thermal interface medium and coupled to said heat sink, wherein said thermal diffusivity plate is positioned between said thermoelectric module and configured to provide substantial temperature uniformity to said thermal block assembly during thermal cycling; and
a clamping mechanism configured to provide pressure to couple said thermal block assembly to said thermoelectric device.
20. The apparatus of claim 19 , wherein said thermoelectric module comprises a thermoelectric gap, wherein said thermoelectric gap is configured to provide substantial temperature uniformity throughout said thermal block assembly.
21. The apparatus of claim 20 , wherein said thermoelectric gap is less than 5millimeters.
22. An apparatus of claim 19 , wherein said thermoelectric module's horizontal surface area overlaps said thermal diffusivity plate's horizontal surface area.
23. An apparatus of claim 22 , wherein said thermoelectric module's horizontal surface area is larger than said thermal diffusivity plate's horizontal surface area.
24. An apparatus of claim 22 , wherein said thermal diffusivity plate's horizontal surface area is larger than said thermoelectric module's horizontal surface area.
25. An apparatus of claim 19 , wherein said thermal diffusivity plate is positioned within a base plate of said heat sink.
26. The apparatus of claim 19 , wherein said edge heater comprises at least a portion that is constructed in a non-linear shape to conform to said openings.