IP Library Granted Patent US 9,508,504
Granted Patent B2
US 9,508,504 · App. 14/512,459 · Granted Nov 29, 2016

Pressure-sensitive switch, manufacturing method for same, touch panel including pressure-sensitive switch, and manufacturing method for touch panel

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Quick Facts
Patent No.
US 9,508,504
App. No.
14/512,459
Granted
Nov 29, 2016
Kind
B2
Abstract

A pressure-sensitive switch includes a first substrate, a conductive structure provided on the first substrate, and an electrode unit disposed to face the first substrate with the conductive structure interposed therebetween. The conductive structure includes an elastic component extending to protrude from the first substrate toward the electrode unit, and an electrode layer covering the elastic component.

Claims (38)

1. A pressure-sensitive switch comprising:

a first substrate;

a conductive structure provided on the first substrate;

a second substrate;

and

an electrode unit disposed to face the first substrate with the conductive structure located therebetween,

wherein the conductive structure includes at least two elastic components extending to protrude from the first substrate toward the electrode unit, and an electrode layer covering the at least two elastic components, and

the at least two elastic components are spaced from each other and have different heights.

2. The pressure-sensitive switch according to claim 1 , wherein each of the at least two elastic components extends to protrude from the first substrate substantially perpendicularly toward the electrode unit.

3. The pressure-sensitive switch according to claim 1 , wherein each of the at least two elastic components has a columnar or conical shape.

4. The pressure-sensitive switch according to claim 1 , wherein, of the at least two elastic components, the higher elastic component has a relatively larger projection cross-sectional area.

5. The pressure-sensitive switch according to claim 1 , wherein the at least two elastic components extend in a continuous form from the first substrate.

6. The pressure-sensitive switch according to claim 5 , wherein the at least two elastic components are provided in a grid-like manner on the first substrate.

7. The pressure-sensitive switch according to claim 1 , wherein the electrode layer is formed to continuously cover the at least two elastic components extending to protrude from the first substrate and an exposed portion of the first substrate.

8. The pressure-sensitive switch according to claim 1 , wherein the first substrate has flexibility.

9. The pressure-sensitive switch according to claim 1 , wherein the first substrate, the electrode layer, the at least two elastic components, the electrode unit, and the second substrate are transparent to light in a visible region.

10. A touch panel comprising:

a sensor that detects a touch location; and

a pressure-sensitive switch disposed on the sensor, the pressure-sensitive switch comprising:

a first substrate;

a conductive structure provided on the first substrate;

a second substrate;

and

an electrode unit disposed to face the first substrate with the conductive structure located therebetween,

wherein the conductive structure includes at least two elastic components extending to protrude from the first substrate toward the electrode unit, and an electrode layer covering the at least two elastic components, and

the at least two elastic components are spaced from each other and have different heights.

11. A manufacturing method for a pressure-sensitive switch, the manufacturing method comprising the steps of:

forming, on a first substrate, at least two elastic components each extending to protrude from the first substrate;

providing a conductive structure by forming an electrode layer to continuously cover each of the at least two elastic components and an exposed portion of the first substrate; and

providing an electrode unit that is positioned to face the electrode layer, wherein

the at least two elastic components have different heights in the step of providing the conductive structure.

12. The manufacturing method for the pressure-sensitive switch according to claim 11 , wherein the at least two elastic components are formed by pressing a mold, which has a rugged pattern, against a polymer resin material coated over the first substrate, and by hardening the polymer resin material.

13. The manufacturing method for the pressure-sensitive switch according to claim 11 , wherein the electrode layer is formed by coating ink, which contains conductive particles dispersed therein, to continuously cover the at least two elastic components extending to protrude from the first substrate and the exposed portion of the first substrate.

14. The manufacturing method for the pressure-sensitive switch according to claim 11 , wherein the electrode layer is formed by plating a film to continuously cover the at least two elastic components extending to protrude from the first substrate and the exposed portion of the first substrate.

15. The manufacturing method for the pressure-sensitive switch according to claim 11 , wherein, of the at least two elastic components, the higher elastic component has a relatively larger projection cross-sectional area.

16. A manufacturing method for a touch panel, the manufacturing method comprising the steps of:

forming a sensor that detects a touch location; and

providing, on the sensor, the pressure-sensitive switch that is obtained by the manufacturing method according to claim 11 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035045/0413 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2014
From: SUZUKI, TAKESHI; OGURA, TETSUYOSHI; YAZAWA, AKI
To: PANASONIC CORPORATION
Reel/Frame 033986/0884 →