IP Library Granted Patent US 10,038,388
Granted Patent B2
US 10,038,388 · App. 14/514,802 · Granted Jul 31, 2018

Converter having a low conduction loss and driving method thereof

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Quick Facts
Patent No.
US 10,038,388
App. No.
14/514,802
Granted
Jul 31, 2018
Kind
B2
Abstract

A converter and a driving method thereof are disclosed. The converter includes a transformer, a main switch, a clamp switch, and a switching controller. Here, the switching controller controls a turn-on time of the main switch and a turn-off time of the clamp switch corresponding to an output load.

Claims (42)

1. A converter comprising:

a transformer comprising a primary side including at least a primary winding and a secondary side including at least a secondary winding;

a main switch connected between a first end of the primary winding and a ground;

a clamp capacitor and an active-clamp switch connected between the first end of the primary winding and a second end of the primary winding;

a first output unit connected to the secondary winding; and

a first switching controller configured to vary a switching frequency of the active-clamp switch corresponding to a load connected to the first output unit, to turn on the main switch in response to detection of zero-crossing of a current flowing to a diode on the secondary winding, and to complementary switch the main switch and the active-clamp switch.

2. The converter of claim 1 , further comprising a second switching controller that controls a turn-off time of the main switch corresponding to an output voltage of the first output unit.

3. The converter of claim 1 , wherein the first switching controller controls a frequency of the main switch to be increased as the load is decreased.

4. The converter of claim 1 , wherein the first output unit comprises the diode, and the first switching controller receives first information corresponding to the current flowing to the diode.

5. The converter of claim 4 , wherein the first switching controller controls the main switch to be turned on at or right after a time at which the current flowing to the diode becomes a predetermined reference current.

6. The converter of claim 4 , wherein the transformer further comprises an auxiliary winding in a secondary side, the converter further comprises a second output unit connected to the auxiliary winding and including a diode of which an anode is connected to a first end of the auxiliary winding, and the first information is an anode voltage of the diode connected to the auxiliary winding.

7. The converter of claim 6 , wherein the first switching controller comprises:

a comparator configured to compare the anode voltage of the diode and a reference voltage; and

an SR latch configured to receive an output of the comparator and output a turning-on signal corresponding to an output of the comparator.

8. The converter of claim 7 , wherein the auxiliary winding shares the same ground with the primary winding.

9. The converter of claim 7 , wherein when a turn ratio of the secondary winding and the auxiliary winding is 1:m, the reference voltage is m times the output voltage of the first output unit.

10. The converter of claim 1 , wherein, when the active-clamp switch is turned on, a resonance is generated between a leakage inductance of the transformer and the capacitor.

11. A method for driving a converter comprising:

providing a main switch connected between a primary winding of a transformer and a ground;

providing a clamp capacitor and an active-clamp switch connected between a first end of the primary winding and a second end of the primary winding;

sensing a current flowing through a first diode connected to a secondary winding of the transformer;

turning on the main switch in response to sensing zero-crossing of the current flowing through the first diode;

complementary switching the main switch and the active-clamp switch; and

varying a switching frequency of the active-clamp switch corresponding to a load.

12. The method for driving the converter of claim 11 , further comprising turning off the main switch and turning on the active-clamp switch corresponding to an output voltage of the converter.

13. The method for driving the converter of claim 11 , wherein a first time at which the main switch is turned on and the active clamp switch is turned off is changed corresponding to an output load of the converter.

14. The method for driving the converter of claim 13 , wherein the switching frequency is increased as the output load is decreased.

15. The method for driving the converter of claim 11 , wherein the transformer further comprises an auxiliary winding, and the sensing the current comprises:

sensing an anode voltage of a second diode connected to the auxiliary winding and

comparing the anode voltage of the second diode and a reference voltage.

16. The method for driving the converter of claim 15 , wherein sensing the current further comprises determining that a current flowing through the first diode is the predetermined reference current when the anode voltage of the second diode is lower than the reference voltage.

17. A converter comprising:

a transformer comprising a primary side including at least a primary winding, a secondary side including a secondary winding, and an auxiliary winding;

a main switch connected between a first end of the primary winding and a ground;

a clamp capacitor and an active-clamp switch connected between the first end of the primary winding and to a second end of the primary winding;

a first output unit connected to the secondary winding;

a second output unit including a diode connected to the auxiliary winding; and

a first switching controller configured to sense a load connected to the first output unit through the anode voltage of the diode and configured to control a switching frequency of the active-clamp switch according to the load, to turn on the main switch in response to zero-crossing of a current flowing through a diode connected to the secondary winding, and to complementary switch the main switch and the active-clamp switch.

18. The converter of claim 17 , wherein the first switching controller controls the switching frequency to be increased as the load is decreased.

19. The converter of claim 17 , wherein the first switching controller comprises:

a comparator configured to compare the anode voltage of the diode connected to the auxiliary winding and a reference voltage; and

an SR latch receiving an output of the comparator and outputting a turning-on signal for a turn-on time of the main switch corresponding to the output of the comparator.

Assignments (4)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 04481, FRAME 0541 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064072/0459 →
PATENT SECURITY AGREEMENT Recorded Nov 17, 2017
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 044481/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2017
From: FAIRCHILD KOREA SEMICONDUCTOR, LTD.
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 044361/0205 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2014
From: KOO, GWANBON; PARK, YOUNGBAE
To: FAIRCHILD KOREA SEMICONDUCTOR LTD.
Reel/Frame 034001/0658 →