IP Library Granted Patent US 9,610,588
Granted Patent B2
US 9,610,588 · App. 14/519,227 · Granted Apr 4, 2017

Electret nanofibrous web as air filtration media

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,610,588
App. No.
14/519,227
Granted
Apr 4, 2017
Kind
B2
Abstract

The present invention is directed toward an improved air filtration medium comprising a single layer polymeric nanofibrous web comprising a single source randomly intermingled fiber network with electrostatic charge up to −20 kV, a filtration efficiency range from about 70% to about 99.99%, and an air resistance less than about 2.5 mm wg for 0.3 diameter micron particles. The air filtration medium is made from a centrifugal melt spinning process.

Claims (12)

1. An air filtration media comprising a single layer polymeric electret nanofibrous web comprising a single source randomly intermingled fiber network having an electrostatic charge, the electrostatic charge being up to −20 kV, the nanofibrous web further having a filtration efficiency range from 70% to 99.99%, and an air resistance less than 2.5 mm wg for 0.3 diameter micron particles;

wherein the nanofibrous web comprises nanofibers, microfibers, and coarse fibers: and

wherein the nanofibrous web comprises:

(a) at least 65% by number of fibers in the nanofibrous web are nanofibers with a number average diameter less than 1000 nm;

(b) at most 30% by number of fibers in the nanofibrous web are microfibers with a number average diameter from 1.0 μm to 3.0 μm; and

(c) at most 5% by number of fibers in the nanofibrous web are coarse fibers with a number average diameter greater than 3.0 μm.

2. The air filtration media of claim 1 , wherein the nanofibrous web has a porosity of at least 70%, a mean flow pore size of at most 15 μm, and a Frazier air permeability from 870 cm 3 /cm 2 /min to 6000 cm 3 /cm 2 /min at 125 Pa.

3. The air filtration media of claim 1 , wherein the nanofibrous web has a basis weight of 5 to 100g/m 2 .

4. The air filtration media of claim 1 , wherein the nanofibrous web has a basis weight of 10 g/m 2 to 60 g/m 2 .

5. The air filtration media of claim 4 , wherein the nanofibrous web has a basis weight of 10 g/m 2 to 20 g/m 2 .

6. The air filtration media of claim 1 , wherein the nanofibrous web comprises a polymer that is a polypropylene or polypropylene blend.

7. The air filtration media of claim 1 , wherein the nanofibrous web is made by a centrifugal melt spinning process.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT SAFETY & CONSTRUCTION, INC.
Reel/Frame 051180/0648 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2014
From: HUANG, TAO; LIM, HYUN SUNG; YUNG, WAI-SHING
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 034605/0528 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2014
From: HUANG, TAO; LIM, HYUN SUNG; YUNG, WAI-SHING
To: E I DU PONT DE NEMOURS AND COMPANY
Reel/Frame 034575/0655 →