IP Library Granted Patent US 9,229,322
Granted Patent B2
US 9,229,322 · App. 14/520,037 · Granted Jan 5, 2016

Composition of matter and molecular resist made therefrom

Inventors: Alex Phillip Graham Robinson (Birmingham, GB); Dongxu Yang (Selly Oak Birmingham, GB); Andreas Frommhold (Anger, DE); Thomas Lada (Somerville, MA); John L. Roth (Cohasset, MA); Xiang Xue (Winchester, MA); Edward A. Jackson (Franklin, MA)
G03F7/027C07D245/02C07D487/14C07D498/14G03F7/0045G03F7/20G03F7/38H01L51/0047
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Quick Facts
Patent No.
US 9,229,322
App. No.
14/520,037
Granted
Jan 5, 2016
Kind
B2
Abstract

Disclosed and claimed herein is a composition of matter having a general structure chosen from (I), (II), (III) or (IV); wherein X and Y are the same or different, wherein at least one of X and Y comprises an acid labile group, wherein R 1 is a saturated or unsaturated group having from 1-4 carbon atoms, R 2 is chosen from hydrogen or a saturated or unsaturated group having from 1-4 carbon atoms, R 3 is a saturated or unsaturated group having from 1-4 carbon atoms, and R 4 is a saturated or unsaturated group having from 1-4 carbon atoms.

Claims (136)

1. A composition of matter comprising: a solvent; and an ester having a chemical structure chosen from (I), (II), (III) or (IV);

wherein X and Y are the same or different, wherein at least one of X and Y comprises an acid labile group, wherein R 1 is a saturated or unsaturated group having from 1-4 carbon atoms, R 2 is chosen from hydrogen or a saturated or unsaturated group having from 1-4 carbon atoms, R 3 is a saturated or unsaturated group having from 1-4 carbon atoms, and R 4 is a saturated or unsaturated group having from 1-4 carbon atoms.

2. The composition of matter of claim 1 , wherein at least one of X or Y comprises a tert-butyl carbonate group.

3. The composition of matter of claim 1 , wherein at least one of X or Y comprises

-(alkyl) j -(aryl) k -(O) p —(COO) q -LG

wherein i, j, k, p, and q take the values in the following table:

-alkyl-

-aryl-

—O—

—COO—

j

k

p

q

1

1

1

1

1

1

0

1

1

1

1

0

1

0

0

1

1

0

1

0

0

1

1

1

0

1

0

1

0

1

1

0

0

0

0

1

wherein alkyl is a branched or unbranched, substituted or unsubstituted divalent alkyl chain of 1-16 carbon atoms having 0-16 heteroatoms substituted into the chain, aryl is a substituted or unsubstituted divalent phenyl group, divalent heteroaromatic group, or divalent fused aromatic or fused heteroaromatic group, and wherein LG is a leaving group.

4. The composition of matter of claim 3 , wherein LG is a tertiary alkyl or tertiary cycloalkyl group, an allicyclic group, a ketal or cyclic aliphatic ketal, or an acetal.

5. The composition of matter of claim 3 , wherein the leaving group is a tert-butyl group, a tert-pentyl group, a 2,3-dimethylbutan-2-yl group, a 2,3,3-trimethylbutan-2-yl group, a 2,3-dimethylpentan-3-yl group, a 2-methylbicyclo[2.2.1]heptan-2-yl group, a bicyclo[2.2.1]heptan-2-yl group, a 1-methylcyclopentyl group, a 1-ethylcyclopentyl group, a 1-methylcyclohexyl group, a 1-ethylcyclohexyl group, a 2-methyladamantyl group or a 2-ethyladamantyl group.

6. The composition of matter of claim 1 , further comprising, in admixture, one or more photoacid generators chosen from a sulfonium salt, an iodonium salt, a sulfone imide, a halogen-containing compound, a sulfone compound, an ester sulfonate compound, a diazomethane compound, a dicarboximidyl sulfonic acid ester, an ylideneaminooxy sulfonic acid ester, a sulfanyldiazomethane, or a mixture thereof.

7. A composition of matter comprising: a solvent; and an ester having a chemical structure chosen from (V), (VI), (VII) or (VIII);

wherein m=1-4, n=1-4, and wherein X and Y are the same or different, wherein at least one of X and Y comprises an acid labile group.

8. The composition of matter of claim 7 , wherein at least one of X or Y comprises a tert-butylcarbonate group.

9. The composition of matter of claim 7 , wherein at least one of X or Y has the structure

E-O p —(COO) q -LG

wherein E is an optional extender group, LG is a leaving group and p and q take values chosen from the following table:

(-E-)

(—O—)

(—COO—)

Present

p

q

Present

1

1

Present

0

1

Present

1

0

Not Present

0

1.

10. The composition of matter of claim 9 , wherein LG is a tert-butyl group.

11. The composition of matter of claim 9 , wherein LG is chosen from a tertiary alkyl or cycloalkyl group, a ketal or cyclic aliphatic ketal, or an acetal.

12. The composition of matter of claim 7 , wherein at least one of X or Y comprises

-(alkyl) j -(aryl) k -(O) p —(COO) q -LG

wherein j, k, p, and q take the values in the following table:

-alkyl-

-aryl-

—O—

—COO—

j

k

p

q

1

1

1

1

1

1

0

1

1

1

1

0

1

0

0

1

1

0

1

0

0

1

1

1

0

1

0

1

0

1

1

0

0

0

0

1

wherein alkyl is a branched or unbranched, substituted or unsubstituted divalent alkyl chain of 1-16 carbon atoms having 0-16 heteroatoms substituted into the chain, aryl is a substituted or unsubstituted divalent phenyl group, divalent heteroaromatic group, or divalent fused aromatic or fused heteroaromatic group, and wherein LG is a leaving group.

13. The composition of matter of claim 12 , wherein m=2 and n=3, and wherein the leaving group is a tert-butyl group.

14. The composition of matter of claim 13 , wherein LG is chosen from a tertiary alkyl or cycloalkyl group, a ketal or cyclic aliphatic ketal, or an acetal.

15. The composition of matter of claim 13 , wherein LG is a tert-butyl group, a tert-pentyl group, a 2,3-dimethylbutan-2-yl group, a 2,3,3-trimethylbutan-2-yl group, a 2,3-dimethylpentan-3-yl group, a 2-methylbicyclo[2.2.1]heptan-2-yl group, a bicyclo[2.2.1]heptan-2-yl group, a 1-methylcyclopentyl group, a 1-ethylcyclopentyl group, a 1-methylcyclohexyl group, a 1-ethylcyclohexyl group, a 2-methyladamantyl group or a 2-ethyladamantyl group.

16. The composition of matter of claim 13 , further comprising, in admixture, one or more photoacid generators chosen from a sulfonium salt, an iodonium salt, a sulfone imide, a halogen-containing compound, a sulfone compound, an ester sulfonate compound, a diazomethane compound, a dicarboximidyl sulfonic acid ester, an ylideneaminooxy sulfonic acid ester, a sulfanyldiazomethane, or a mixture thereof.

17. The composition of matter of claim 7 , further comprising, in admixture, one or more photoacid generators chosen from a sulfonium salt, an iodonium salt, a sulfone imide, a halogen-containing compound, a sulfone compound, an ester sulfonate compound, a diazomethane compound, a dicarboximidyl sulfonic acid ester, an ylideneaminooxy sulfonic acid ester, a sulfanyldiazomethane, or a mixture thereof.

18. A photosensitive composition comprising the composition of matter of claim 17 , wherein the photosensitive composition is positive working.

19. The composition of matter of claim 1 , wherein the solvent comprises an ether, an ester, an ether ester, a cyclic ketone, a non-cyclic ketone, a ketone ester, a lactate ester, a phenyl ester, an ethylene glycol monoalkyl ether, a diethylene glycol dialkyl ether, a propylene glycol monoalkyl ether, a propylene glycol dialkyl ether, a methyl phenyl ether, an acetate ester, a hydroxyacetate ester, an ethylene glycol monoalkylether acetate, a propylene glycol monoalkylether acetate, an alkoxyacetate ester, an acetoacetate ester, a pyruvate ester or a propionate ester.

20. The composition of matter of claim 7 , wherein the solvent comprises an ether, an ester, an ether ester, a cyclic ketone, a non-cyclic ketone, a ketone ester, a lactate ester, a phenyl ester, an ethylene glycol monoalkyl ether, a diethylene glycol dialkyl ether, a propylene glycol monoalkyl ether, a propylene glycol dialkyl ether, a methyl phenyl ether, an acetate ester, a hydroxyacetate ester, an ethylene glycol monoalkylether acetate, a propylene glycol monoalkylether acetate, an alkoxyacetate ester, an acetoacetate ester, a pyruvate ester or a propionate ester.

Assignments (9)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2022
From: JACKSON, EDWARD A.
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058757/0887 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2022
From: XUE, XIANG
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058616/0663 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: JACKSON, EDWARD A
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058591/0086 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2022
From: JACKSON, EDWARFD A
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058586/0712 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2022
From: YANG, DONGXU
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058586/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2022
From: ROTH, JOHN L.
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058572/0039 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2022
From: FROMMHOLD, ANDREAS
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058540/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2022
From: LADA, THOMAS
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058540/0947 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2022
From: ROBINSON, ALEX P. G.
To: IRRESISTIBLE MATERIALS LTD
Reel/Frame 058540/0058 →
Continuity (2)
Continuation In Part 14068254 · Oct 31, 2013
Related Publication 20150140489A1 · May 21, 2015