IP Library Granted Patent US 9,379,535
Granted Patent B2
US 9,379,535 · App. 14/524,879 · Granted Jun 28, 2016

System, apparatus, and method for reducing inrush current in a transformer

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Quick Facts
Patent No.
US 9,379,535
App. No.
14/524,879
Granted
Jun 28, 2016
Kind
B2
Abstract

A system for reducing inrush current in a three phase utility transformer upon energization of the transformer by an applied three phase voltage utilizes a pre-flux circuit for establishing residual flux levels in the core segments of the primary windings of the transformer which are near the prospective flux levels established in the core segments by the applied voltage. The pre-flux circuit includes a pre-fluxing capacitor which, after being charged to a predetermined voltage level, is discharged serially through two of the primary windings to establish the predetermined flux levels in the core segments of the two windings, and a reduced flux level in the core segment of the remaining primary winding. The transformer is energized at the instant of positively-referenced peak phase voltage to the third primary winding such that prospective and residual flux approach a near-equal level in all three core segments and inrush current is reduced. The method may be applied to the secondary or tertiary windings instead of the primary windings. Additionally, an alternative method allows application of the pre-fluxing circuit to a delta-connected set of transformer windings.

Claims (35)

1. A pre-fluxing system for a multiple-phase transformer to reduce inrush current in the multiple-phase transformer having first windings, second windings, and a magnetic core having segments associated with the first and second phase windings, respectively, comprising:

a pre-fluxing capacitor;

a current source;

a charging circuit for charging the pre-fluxing capacitor using the current source; and,

a pre-fluxing circuit for connecting the pre-fluxing capacitor to a winding of the first windings.

2. The pre-fluxing system of claim 1 , wherein:

the first windings comprise first A, B, and C phase windings;

the second windings comprise second A, B, and C phase windings; and,

the magnetic core segments comprise A, B, and C phase segments.

3. The pre-fluxing system of claim 1 , wherein the charging circuit is configured to charge the pre-fluxing capacitor to a pre-determined voltage level.

4. The pre-fluxing system of claim 1 , wherein the current source comprises a direct current source.

5. The pre-fluxing system of claim 1 , further comprising a line circuit including a line breaker for applying line voltage to the multiple phase transformer.

6. The pre-fluxing system of claim 5 , further comprising a control circuit for controlling a closing of the line circuit to apply line voltage to the multiple phase transformer.

7. The pre-fluxing system of claim 6 , wherein the control circuit is configured to apply line voltage to the multiple phase transformer coincident with a positively-referenced voltage peak of the winding into which the pre-fluxing capacitor was discharged.

8. The pre-fluxing system of claim 5 , wherein the breaker is configured to apply the line voltage simultaneously with disconnecting the pre-fluxing capacitor from the winding.

9. A pre-fluxing system for a multiple phase transformer to reduce inrush current in the multiple phase transformer having first windings in wye configuration, second windings, and a magnetic core having segments associated with the first and second windings, respectively, comprising:

a line circuit including a line breaker for applying line voltage to the multiple phase transformer;

a pre-fluxing capacitor;

a current source;

a charging circuit for charging the pre-fluxing capacitor;

a pre-fluxing circuit for discharging the pre-fluxing capacitor through a winding of the first windings; and,

a control circuit for controlling a closing of the line circuit to apply line voltage to the multiple phase transformer coincident with a positively-referenced voltage peak of the winding into which the pre-fluxing capacitor was discharged.

10. The pre-fluxing system of claim 9 , wherein the charging circuit is configured to charge the pre-fluxing capacitor to a pre-determined voltage level.

11. The pre-fluxing system of claim 9 , wherein the current source comprises a direct current source.

12. The pre-fluxing system of claim 9 , wherein the control circuit is further configured to apply the line voltage simultaneously with disconnecting the pre-fluxing capacitor from the winding.

13. A pre-fluxing system for a multiple phase transformer to reduce inrush current in the multiple phase transformer having first windings in delta configuration, second windings, and a magnetic core having segments associated with the first and second windings, respectively, comprising:

a line circuit including a line breaker for applying line voltage to the multiple phase transformer;

a pre-fluxing capacitor;

a current source;

a charging circuit for charging the pre-fluxing capacitor;

a pre-fluxing circuit for discharging the pre-fluxing capacitor through a winding of the first windings to establish a residual flux in a segment; and,

a control circuit for controlling a closing of the line circuit to apply line voltage to the multiple phase transformer coincident with a positively-referenced voltage peak of a phase associated with a selected segment of the segments.

14. The pre-fluxing system of claim 13 , wherein the charging circuit is configured to charge the pre-fluxing capacitor to a pre-determined voltage level.

15. The pre-fluxing system of claim 13 , wherein the current source comprises a direct current source.

16. The pre-fluxing system of claim 13 , wherein the control circuit is further configured to apply the line voltage simultaneously with disconnecting the pre-fluxing capacitor from the winding.

Assignments (2)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Jun 4, 2018
From: SCHWEITZER ENGINEERING LABORATORIES, INC.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047231/0253 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2014
From: TAYLOR, DOUGLAS I.
To: SCHWEITZER ENGINEERING LABORATORIES, INC.
Reel/Frame 034044/0296 →