POWER SYSTEM FOR DOWNHOLE TOOLSTRING
A downhole power system is provided that includes an energy storage adapted to operate at high temperatures, and a modular signal interface device that serves to control the energy storage component as well as offer a means of data logging at high temperatures. The controller is fabricated from pre-assembled components that may be selected for various combinations to provide desired functionality. The energy storage may include at least one ultracapacitor.
1 . A downhole power system comprising:
a first energy storage device (ESD) positioned within a toolstring to provide power to one or more instruments within the toolstring;
wherein the first ESD is configured operate at temperatures at or above 210 degrees C. to:
receive power from a power source at a first power level that is lower than a power requirement of a first tool in the toolstring, and
output power to the tool at a second power level that is at or above the requirement of the first tool in the toolstring.
2 . The system of claim 1 , wherein the ESD receives power form the power source through a tool string power bus configured to provide power to one or more tools in the toolstring.
3 . The system of claim 2 , wherein the first tool comprises at least one selected from the list consisting of: a nuclear magnetic resonance tool, a coring tool, a sonic tool, a neutron density tool, a gamma detector tool, a seismic measurement tool, a telemetry tool, a resistivity tool, and a formation tester.
4 . The system of claim 2 , wherein the first ESD has an energy storage capacity in the range of 100 J to 100 kJ of energy.
5 . The system of claim 4 , wherein the first ESD has an energy storage capacity of at least 1 kJ
6 . The system of claim 4 , wherein the first ESD is configured to provide an output voltage in the range of 30 V to 200 V.
7 . The system of claim 4 , wherein the first ESD is configured to provide an output power in the range of 50 W to about 100 kW.
8 . The system of claim 7 , wherein the first ESD has a peak output power of at least 100 W.
9 . The system of claim 7 , wherein the first ESD has a peak output power of at least 1 kW.
10 . The system of claim 7 , wherein the first ESD has an operational temperature range of −40 degrees C. to 210 degrees C.
10 . The system of claim 7 , wherein the first ESD has an operational temperature range of −40 degrees C. to 250 degrees C.
11 . The system of claim 7 , wherein the first ESD comprises a high temperature rechargeable energy storage device (HTRESD).
12 . The system of claim 7 , wherein the HTRESD an ultracapacitor.
13 . The system of claim 12 , wherein the ultracapacitor has a volumetric power density of at least 50 kW/L.
14 . The system of claim 12 , wherein the ultracapacitor has a volumetric power density of at least 100 kW/L.
15 . The system of claim 13 , wherein the ultracapacitor is configured to operate at temperatures above 210 degrees Celsius for at least 10,000 charge/discharge cycles at a voltage of at least 0.5V while exhibiting and increase in equivalent series resistance (ESR) or less than about 100% and a decrease in capacitance of less than about 10%.
16 . The system of claim 1 , wherein the first ESD is located adjacent to the first tool in the toolstring.
17 . The system of claim 1 , wherein the power source comprises a downhole generator or downhole battery.
18 . The system of claim 1 , further comprising:
a second ESD positioned within a toolstring to provide power to one or more instruments within the toolstring;
wherein the second ESD is configured operate at temperatures at or above 210 degrees C. to:
receive power from a power source at a first power level that is lower than a power requirement of a second tool in the toolstring, and
output power to the tool at a second power level that is at or above the requirement of the second tool in the toolstring.
19 . The system of claim 1 , further comprising:
a modular signal interface device (“MSID”) module for controlling at least one of the power provided to a downhole tool connected to the downhole power system and the charge-discharge cycles of the first ESD, wherein the MSID is adapted to connect to the power source.
20 . A method comprising:
providing a first energy storage device (ESD) positioned within a toolstring to provide power to one or more instruments within the toolstring;
operating the first ESD at temperatures at or above 210 degrees C. to:
receive power from a power source at a first power level that is lower than a power requirement of a first tool in the toolstring, and
output power to the tool at a second power level that is at or above the requirement of the first tool in the toolstring.