IP Library Granted Patent US 11,141,153
Granted Patent B2
US 11,141,153 · App. 14/527,398 · Granted Oct 12, 2021

Staple cartridges comprising driver arrangements

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Quick Facts
Patent No.
US 11,141,153
App. No.
14/527,398
Granted
Oct 12, 2021
Kind
B2
Abstract

Staple cartridge assemblies are disclosed herein which are an improvement over previous staple cartridge assemblies. Certain embodiments utilize tri-staple drivers which simultaneously eject three staples from a staple cartridge.

Claims (137)

1. A staple cartridge assembly, comprising:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending alongside said longitudinal slot;

an intermediate staple cavity row extending alongside said inner staple cavity row; and

an outer staple cavity row extending alongside said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities;

a first distal staple driver configured to support said staple removably stored in said distal-most staple cavity in said inner row;

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities;

a tri-staple driver configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said first distal staple driver and said second distal staple driver; and

wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

2. A staple cartridge assembly, comprising:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending alongside said longitudinal slot;

an intermediate staple cavity row extending alongside said inner staple cavity row; and

an outer staple cavity row extending alongside said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities;

a first distal staple driver configured to support said staple removably stored in said distal-most staple cavity in said inner row;

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities;

a tri-staple driver configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said first distal staple driver and said second distal staple driver; and

wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

3. A staple cartridge assembly, comprising:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending alongside said longitudinal slot;

an intermediate staple cavity row extending alongside said inner staple cavity row; and

an outer staple cavity row extending alongside said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities;

a first distal staple driver configured to support said staple removably stored in said distal-most staple cavity in said inner row;

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities; and

wherein said another staple cavity is in said outer row.

4. A surgical instrument, comprising:

a shaft;

an end effector extending distally from the shaft, wherein the end effector comprises:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending next to said longitudinal slot;

an intermediate staple cavity row extending next to said inner staple cavity row; and

an outer staple cavity row extending next to said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities:

a first distal staple driver configured to support at least said staple removably positioned within said distal-most staple cavity in said inner row; and

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities;

a tri-staple driver configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said first distal staple driver and said second distal staple driver; and

wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

5. A surgical instrument, comprising:

a shaft;

an end effector extending distally from the shaft, wherein the end effector comprises:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending next to said longitudinal slot;

an intermediate staple cavity row extending next to said inner staple cavity row; and

an outer staple cavity row extending next to said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities:

a first distal staple driver configured to support at least said staple removably positioned within said distal-most staple cavity in said inner row; and

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities;

a tri-staple driver configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said first distal staple driver and said second distal staple driver; and

wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

6. A surgical instrument, comprising:

a shaft;

an end effector extending distally from the shaft, wherein the end effector comprises:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending next to said longitudinal slot;

an intermediate staple cavity row extending next to said inner staple cavity row; and

an outer staple cavity row extending next to said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities:

a first distal staple driver configured to support at least said staple removably positioned within said distal-most staple cavity in said inner row; and

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities; and

wherein said another staple cavity is in said outer row.

7. A surgical instrument, comprising:

a shaft;

an end effector extending distally from the shaft, wherein the end effector comprises:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending next to said longitudinal slot;

an intermediate staple cavity row extending next to said inner staple cavity row; and

an outer staple cavity row extending next to said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities:

a first distal staple driver configured to support at least said staple removably positioned within said distal-most staple cavity in said inner row; and

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities; and

wherein said second distal staple driver is positioned distal to a majority of said first distal staple driver.

8. A staple cartridge assembly, comprising:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending alongside said longitudinal slot;

an intermediate staple cavity row extending alongside said inner staple cavity row; and

an outer staple cavity row extending alongside said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities;

a first distal staple driver configured to support said staple removably stored in said distal-most staple cavity in said inner row;

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, wherein said first distal staple driver and said second distal staple driver co-operatively eject said distal cluster of four staples from said distal cluster of four staple cavities; and

wherein said second distal staple driver is positioned distal to a majority of said first distal staple driver.

9. A staple cartridge assembly, comprising:

a cartridge body, comprising:

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in:

an inner staple cavity row extending alongside said longitudinal slot;

an intermediate staple cavity row extending alongside said inner staple cavity row; and

an outer staple cavity row extending alongside said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of four staple cavities;

a first distal staple driver configured to support said staple removably stored in said distal-most staple cavity in said inner row; and

a second distal staple driver, wherein said second distal staple driver is positioned distal to at least a portion of said first distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first distal staple driver and said second distal staple driver co-operatively eject only said distal cluster of four staples from said distal cluster of four staple cavities.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Mar 3, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 041873/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2016
From: ETHICON ENDO-SURGERY, INC.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 037540/0562 →