Prismatic LED module for luminaire
View Patent ↗An LED module for a luminaire has a downwardly directed heat sink comprising cooling fins that extend rearward from the module's front end and downward from its top wall, which has a top face that abuts the underside of a luminaire carrier plate. A circuit board carrying at least one LED is mounted on the front face, and a prism is mounted to the heat sink over the LED(s). The front (light-emitting) face of the catadioptric prism has several prominent side-by-side sections which emit beam patterns that diverge laterally and overlap in a central region. A prominent full-width upper section on the front face emits a primarily downwardly directed beam pattern to help fill in dark spots.
1. A luminaire comprising:
a housing having a top portion and a bottom portion, said bottom portion including a carrier plate;
a plurality of lighting modules each including a metallic heat sink with a flat upper wall abutting said carrier plate, a front face adjacent said upper wall and two or more parallel cooling fins disposed below and perpendicular to said flat upper wall and said front face,
wherein said flat upper wall of said plurality of lighting modules is disposed at an acute angle to said front face.
2. The luminaire of claim 1 , wherein said plurality of lighting modules each further include, a circuit board disposed on said front face and carrying at least one light emitting diode (LED), and a prism disposed on said heat sink over said at least one LED.
3. The luminaire of claim 1 , wherein said heat sink is a single unitary piece.
4. The luminaire of claim 1 , wherein said bottom portion includes a single carrier plate.
5. The luminaire of claim 1 , wherein said flat upper wall of said plurality of lighting modules has at least one opening for accommodating a fastener to secure the module to said carrier plate of said housing.
6. The luminaire of claim 1 , wherein said plurality of lighting modules each includes at least one locating stud for engaging a corresponding recess in said carrier plate.
7. The luminaire of claim 2 , wherein said plurality of lighting modules each further includes a sealing gasket disposed between said prism and said front face and surrounding said circuit board.
8. The luminaire of claim 2 , wherein each prism includes a hollow mounting base having a flange surrounding a corresponding one of said circuit boards.
9. The luminaire of claim 2 , wherein said cooling fins of each of said lighting modules taper in height from said front face rearward.
10. The luminaire of claim 2 , wherein said at least one LED comprises an even number of aligned LEDs arranged in two laterally spaced groups disposed on either side of a hole in said front face.
11. The luminaire of claim 2 , wherein said plurality of lighting modules comprises at least three separate groups of modules, each group including a plurality of lighting modules each module directing light in the same direction as the other modules in its respective group.
12. The luminaire of claim 11 , wherein said at least three separate groups of modules includes a first group having a plurality of modules each directing light away from said carrier plate and towards a front of said housing, a second group having a plurality of modules each directing light away from said carrier plate and towards a front of said housing and a first side of said housing and a third group having a plurality of modules each directing light away from said carrier plate and towards a front of said housing and a second side of said housing.
13. The luminaire of claim 12 , wherein the modules of said first group of lighting modules are disposed in a single line on a center line of said carrier plate.
14. The luminaire of claim 13 , wherein the modules of said second and third groups of lighting modules are disposed at an acute angle to said center line of said carrier plate.
15. The luminaire of claim 2 , wherein each of said prisms is a catadioptric prism for shaping and directing light emitted by said at least one LED.
16. The luminaire of claim 15 , wherein each catadioptric prism includes:
a rear light-receiving face;
a front light-emitting face;
a top face;
a bottom face; and
two side faces,
said front light-emitting face including,
a prominent lower section on each side of said medial vertical plane, each lower section having a substantially vertical front and substantially vertical curved sides and that merge with said front;
a prominent middle section above each lower section, the width of each middle section being greater than its height, each middle section having a substantially horizontal rounded face and rounded ends that merge with said rounded face; and
a prominent upper section above both of said middle sections, said upper section having a downwardly and forwardly slanted surface, and
said rear face including a convex cradle section on each side of said medial vertical plane, each cradle section having at least one pocket behind said middle section of said front face for cradling an LED, said pockets being symmetrically disposed on opposite sides of said medial vertical plane.