IP Library Granted Patent US 10,529,883
Granted Patent B2
US 10,529,883 · App. 14/531,425 · Granted Jan 7, 2020

Photovoltaic devices and method of manufacturing

Inventors: Dan Damjanovic (Perrysburg, OH); Markus Gloeckler (Perrysburg, OH); Feng Liao (Perrysburg, OH); Andrei Los (Perrysburg, OH); Dan Mao (Perrysburg, OH); Benjamin Milliron (Perrysburg, OH); Gopal Mor (Perrysburg, OH); Rick Powell (Perrysburg, OH); Kenneth Ring (Perrysburg, OH); Aaron Roggelin (Perrysburg, OH); Jigish Trivedi (Perrysburg, OH); Zhibo Zhao (Perrysburg, OH)
Assignee: First Solar, Inc.
H01L31/073H01L31/0296H01L31/02966H01L31/022441H01L31/022466H01L31/1828H01L31/1832H01L31/1864H01L31/1884H01L31/208
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Quick Facts
Patent No.
US 10,529,883
App. No.
14/531,425
Granted
Jan 7, 2020
Kind
B2
Abstract

A photovoltaic device includes a substrate structure and at least one Se-containing layer, such as a CdSeTe layer. A process for manufacturing the photovoltaic device includes forming the CdSeTe layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process, and vapor transport deposition process. The process can also include controlling a thickness range of the Se-containing layer.

Claims (35)

1. A photovoltaic device comprising:

a transparent conductive oxide (TCO) layer,

a back contact; and

an absorber layer formed between the TCO layer and the back contact, wherein:

the absorber layer is composed of a CdSe x Te 1-x compound,

x is from about 0.01 to about 0.40,

a ratio of Se atoms to a sum of the Se atoms and Te atoms throughout the CdSe x Te 1-x compound is between 1 to 100 and 4 to 10,

Se is throughout the absorber layer,

the absorber layer has a concentration gradient of Se formed therein, and

a concentration of Se adjacent the TCO layer is higher than a concentration of Se adjacent the back contact.

2. The photovoltaic device of claim 1 , wherein the back contact is formed from one of ZnTe, CdZnTe, ZnTe:Cu, and a bi-layer including a layer of ZnTe and a layer of CdZnTe.

3. The photovoltaic device of claim 1 , further comprising a back metal electrode formed on the back contact.

4. The photovoltaic device of claim 3 , wherein the back metal electrode includes a layer of MoN x .

5. The photovoltaic device of claim 4 , wherein the back metal electrode further includes a layer of aluminum formed between a layer of chromium and the layer of MoN x .

6. The photovoltaic device of claim 3 , further comprising an interfacial layer formed from copper formed between the back metal electrode and the back contact.

7. The photovoltaic device of claim 1 , wherein x is from about 0.01 to about 0.25.

8. The photovoltaic device of claim 1 , wherein the TCO layer is formed from SnO x .

9. The photovoltaic device of claim 1 , wherein the TCO layer is formed from a layer of SnO x adjacent the substrate, a layer of SiO 2 formed on the SnO x layer, a layer of SnO 2 :F formed on the SiO 2 layer, and a layer of SnO 2 formed between the SnO 2 :F layer and the Se containing absorber layer.

10. The photovoltaic device of claim 1 , wherein the absorber layer is doped with copper.

11. The photovoltaic device of claim 1 , wherein the TCO layer comprises indium tin oxide.

12. The photovoltaic device of claim 1 , wherein the TCO layer comprises cadmium stannate.

13. A photovoltaic device comprising:

a transparent conductive oxide (TCO) layer,

a back contact layer;

a p-type absorber between the TCO layer and the back contact layer, wherein:

the p-type absorber comprises a surface adjacent the TCO layer and a surface adjacent the back contact,

the p-type absorber is composed of a CdSe x Te 1-x compound, wherein a ratio of Se atoms to a sum of the Se atoms and Te atoms in the CdSe x Te 1-x compound is between 1 to 100 and 4 to 10,

the p-type absorber has a concentration gradient of Se formed therein, and

a peak concentration of Se of the concentration gradient of Se is located within the p-type absorber and between the surface adjacent the TCO layer and the surface adjacent the back contact.

14. The photovoltaic device of claim 13 , further comprising a buffer layer between the TCO layer and the p-type absorber.

15. The photovoltaic device of claim 14 , wherein the photovoltaic device does not include a window layer.

16. The photovoltaic device of claim 14 , wherein the buffer layer comprises zinc magnesium oxide.

17. The photovoltaic device of claim 13 , wherein the TCO layer comprises indium tin oxide.

18. The photovoltaic device of claim 13 , wherein the TCO layer comprises cadmium stannate.

19. The photovoltaic device of claim 13 , wherein the back contact is formed from a bi-layer including a layer of ZnTe and a layer of CdZnTe.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2014
From: DAMJANOVIC, DAN; GLOECKLER, MARKUS; LIAO, FENG; LOS, ANDREI; MAO, DAN; MILLIRON, BENJAMIN; MOR, GOPAL; POWELL, RICK; RING, KENNETH; ROGGELIN, AARON; TRIVEDI, JIGISH; ZHAO, ZHIBO
To: FIRST SOLAR, INC.
Reel/Frame 034484/0860 →
Continuity (1)
Related Publication 20160126395A1 · May 5, 2016
Cited By (11)
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