IP Library Granted Patent US 9,806,372
Granted Patent B2
US 9,806,372 · App. 14/531,929 · Granted Oct 31, 2017

Garnet materials for Li secondary batteries and methods of making and using garnet materials

Inventors: Tim Holme (Mountain View, CA); Niall Donnelly (St. Paul, MN); Sriram Iyer (Cupertino, CA); Adrian Winoto (San Francisco, CA); Mohit Singh (Santa Clara, CA); Will Hudson (Belmont, CA); Dong Hee Anna Choi (San Jose, CA); Oleh Karpenko (San Jose, CA); Kian Kerman (San Jose, CA)
Assignee: QuantumScape Corporation
H01M10/0562C01G25/006C04B35/4885C04B35/6261C04B35/6262C04B35/62218C04B35/64C04B35/65H01M10/0525H01M10/0585C01P2006/40C04B2235/3203C04B2235/3217C04B2235/3227C04B2235/3248C04B2235/6025C04B2235/6567C04B2235/764H01M10/052H01M10/056H01M10/0561H01M2300/0071
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Quick Facts
Patent No.
US 9,806,372
App. No.
14/531,929
Granted
Oct 31, 2017
Kind
B2
Abstract

Disclosed herein are garnet material compositions, e.g., lithium-stuffed garnets and lithium-stuffed garnets doped with alumina, which are suitable for use as electrolytes and catholytes in solid state battery applications. Also disclosed herein are lithium-stuffed garnet thin films having fine grains therein. Also disclosed herein are methods of making and using lithium-stuffed garnets as catholytes, electrolytes and/or anolytes for all solid state lithium rechargeable batteries. Also disclosed herein are electrochemical devices which incorporate these garnet catholytes, electrolytes and/or anolytes. Also disclosed herein are methods for preparing dense thin (<50 um) free standing membranes of an ionically conducting material for use as a catholyte, electrolyte, and, or, anolyte, in an electrochemical device, a battery component (positive or negative electrode materials), or a complete solid state electrochemical energy storage device. Also disclosed herein are sintering techniques, e.g., for heating and/or field assisted (FAST) sintering, for solid state energy storage devices and the components thereof.

Claims (8)

1. A thin and free standing sintered garnet film, wherein the film thickness is less than 50 μm and greater than 10 nm, wherein the film comprises a garnet characterized by the formula Li x La 3 Zr 2 O 12 •yAl 2 O 3 , wherein x ranges from 5.5 to 9, and y ranges from 0.05 to 1.0, and wherein the film is not adhered or fixed to a substrate.

2. The film of claim 1 , wherein the film has a surface roughness of less than 5 μm.

3. The film of claim 1 , wherein the garnet has a median grain size of between 0.1 μm and 10 μm.

4. The film of claim 1 , wherein the film has an area specific resistance (ASR) of less than 10 Ωcm 2 .

5. The film of claim 1 , wherein the film has an area specific resistance (ASR) of less than 10 Ωcm 2 at 80° C.

6. The film of claim 1 , wherein the carbon content is less than 5 atomic %.

7. The film of claim 1 , wherein the molar ratio of Al 2 O 3 :Li x La 3 Zr 2 O 12 , is 0.35, 0.5, 0.67 or 1.0.

8. The film of claim 1 , wherein the film thickness is about 49 μm.

Assignments (3)
CHANGE OF NAME Recorded Jan 4, 2023
From: QUANTUMSCAPE SUBSIDIARY, INC.
To: QUANTUMSCAPE BATTERY, INC.
Reel/Frame 062280/0215 →
CHANGE OF NAME Recorded Dec 8, 2022
From: QUANTUMSCAPE CORPORATION
To: QUANTUMSCAPE SUBSIDIARY, INC.
Reel/Frame 062092/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2020
From: HOLME, TIM; DONNELLY, NIALL; IYER, SRIRAM; WINOTO, ADRIAN; SINGH, MOHIT; HUDSON, WILL; HEE ANNA CHOI, DONG; KARPENKO, OLEH; KERMAN, KIAN
To: QUANTUMSCAPE CORPORATION
Reel/Frame 053358/0627 →
Continuity (7)
Continuation 14509029 · Oct 7, 2014
Provisional Application 61887451 · Oct 7, 2013
Provisional Application 61926910 · Jan 13, 2010
Provisional Application 62007417 · Jun 4, 2014
Provisional Application 62026271 · Jul 18, 2014
Provisional Application 62026440 · Jul 18, 2014
Related Publication 20150200420A1 · Jul 16, 2015