IP Library Granted Patent US 9,487,748
Granted Patent B2
US 9,487,748 · App. 14/533,426 · Granted Nov 8, 2016

Dual-compartment bioreactor for use in wastewater treatment and algal production

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Quick Facts
Patent No.
US 9,487,748
App. No.
14/533,426
Granted
Nov 8, 2016
Kind
B2
Abstract

A dual compartment bioreactor system includes a heterotrophic bioreactor, an autotrophic bioreactor, and a membrane between the autotrophic bioreactor and the heterotrophic bioreactor. The autotrophic bioreactor includes a transparent outer wall. Each population benefits from the products of the metabolism of the other. Methods for wastewater treatment and algal production utilize the system.

Claims (51)

1. A dual compartment bioreactor system comprising:

a first compartment containing heterotrophic organisms;

a second compartment containing autotrophic organisms; and

a membrane subsystem in operational contact with the first compartment and the second compartment;

wherein the membrane subsystem is configured to permit transport of at least one of gases and solutes from the first compartment to the second compartment; and

wherein the membrane subsystem comprises a liquid permeable integrated hydrophobic/hydrophilic membrane having hydrophobic regions which only allow for the transport of gases, and hydrophilic regions which allow for the transport of fluids, solutes, and gases.

2. The dual compartment bioreactor system of claim 1 , wherein the second compartment comprises a transparent outer wall that allows passage of visible light.

3. The dual compartment bioreactor system of claim 1 , further comprising:

a magnetic cleaner configured to clean at least one surface of at least one membrane of the membrane subsystem.

4. The dual compartment bioreactor system of claim 1 , wherein the membrane subsystem consists of the liquid permeable membrane; and wherein the membrane is in physical contact with the first compartment and the second compartment.

5. The dual compartment bioreactor system of claim 1 , wherein the second compartment circumferentially surrounds the first compartment.

6. The dual compartment bioreactor system of claim 1 , further comprising:

a magnetic cleaner configured to clean one or more surfaces of one or more membranes of the membrane subsystem.

7. The dual compartment bioreactor system of claim 6 , wherein the magnetic cleaner comprises:

an electromagnet mounted on an external surface of a transparent outer wall of the second compartment; and

a magnetic brush mounted on at least one of an internal surface of the first compartment, an internal surface of the second compartment; and a surface of a membrane of the membrane subsystem.

8. A method of metabolizing inputs using the dual compartment bioreactor system of claim 1 , the method comprising:

providing inputs to the first compartment;

metabolizing the inputs and growing heterotrophic organisms in the first compartment;

recovering a component from the first compartment or the second compartment; and

metabolizing the inputs and growing autotrophic organisms in the second compartment;

wherein the second compartment comprises a transparent outer wall.

9. The method of claim 8 , wherein the membrane subsystem consists of the liquid permeable membrane; wherein the membrane circumferentially surrounds at least a first portion of the first compartment; and wherein the second compartment circumferentially surrounds at least a second portion of the membrane.

10. The method of claim 8 , wherein the membrane subsystem consists of the liquid permeable membrane; and wherein the membrane is in direct contact with the first compartment and the second compartment.

11. The method of claim 8 , further comprising:

cleaning a membrane of the membrane subsystem by moving a magnet along the transparent outer wall;

wherein a first magnetic brush is configured to clean at least one surface of the membrane.

12. The method of claim 8 , further comprising:

continuously recirculating autotrophic biomass of the second compartment in a countercurrent direction to recirculating heterotrophic biomass of the first compartment.

13. The method of claim 12 , further comprising:

removing excess autotrophic biomass from the second compartment; and

removing excess heterotrophic biomass from the first compartment.

14. The method of claim 8 , further comprising:

creating pressure differences to control transport across one or more membranes of the membrane system.

15. The method of claim 8 , wherein the membrane system comprises an integrated hydrophilic/hydrophobic membrane.

16. The method of claim 8 , further comprising:

monitoring photosynthetic activity by autotrophic organisms by measuring a residual dissolved oxygen concentration in at least one of the first compartment and the second compartment;

optionally supplying supplemental oxygen to the first compartment when photosynthetic activity is low;

monitoring respiration activity by measuring the residual dissolved carbon dioxide concentration in at least one of the first compartment and the second compartment; and

optionally supplying supplemental carbon dioxide to the second compartment when respiration activity is low.

17. The method of claim 8 , wherein the inputs comprise waste organic substrates and waste nutrients; and wherein the method treats wastewater.

18. The method of claim 8 , wherein the inputs comprise manufactured organic substrates and manufactured nutrients; and wherein the method produces algae.

19. A dual compartment bioreactor system comprising:

a first compartment containing heterotrophic organisms;

a second compartment containing autotrophic organisms; and

a membrane subsystem in operational contact with the first compartment and the second compartment;

wherein the membrane subsystem is configured to permit transport of at least one of gases and solutes from the first compartment to the second compartment;

wherein the membrane subsystem is configured to permit transport of at least one of gases and solutes from the second compartment to the first compartment;

wherein the membrane subsystem consists of one membrane having hydrophobic regions which only allow for the transport of gases, and hydrophilic regions which allow for the transport of fluids, solutes, and gases;

wherein the membrane is in direct contact with the first compartment and the second compartment; and

wherein the system has a serpentine configuration.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2025
From: XEROX CORPORATION
To: GENESEE VALLEY INNOVATIONS, LLC
Reel/Frame 073842/0479 →
SECOND LIEN NOTES PATENT SECURITY AGREEMENT Recorded Jul 2, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 071785/0550 →
FIRST LIEN NOTES PATENT SECURITY AGREEMENT Recorded Apr 11, 2025
From: XEROX CORPORATION
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 070824/0001 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT RF 064760/0389 Recorded Feb 13, 2024
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: XEROX CORPORATION
Reel/Frame 068261/0001 →
SECURITY INTEREST Recorded Feb 13, 2024
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066741/0001 →
SECURITY INTEREST Recorded Nov 20, 2023
From: XEROX CORPORATION
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 065628/0019 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVAL OF US PATENTS 9356603, 10026651, 10626048 AND INCLUSION OF US PATENT 7167871 PREVIOUSLY RECORDED ON REEL 064038 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064161/0001 →
SECURITY INTEREST Recorded Jun 22, 2023
From: XEROX CORPORATION
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 064760/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: PALO ALTO RESEARCH CENTER INCORPORATED
To: XEROX CORPORATION
Reel/Frame 064038/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2014
From: LANCASTER, CORY; TORRES, FRANCISCO E.; STEPHENSON, MARK J.
To: PALO ALTO RESEARCH CENTER INCORPORATED
Reel/Frame 034107/0911 →