IP Library Granted Patent US 9,239,078
Granted Patent B2
US 9,239,078 · App. 14/534,734 · Granted Jan 19, 2016

Phenolic bearing cage with self-lubricating coating and method of manufacturing phenolic bearing cage with self-lubricating coating

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Quick Facts
Patent No.
US 9,239,078
App. No.
14/534,734
Granted
Jan 19, 2016
Kind
B2
Abstract

A bearing cage, including: a body fabricated of phenolic material and having an outer circumferential surface and an inner circumferential surface; and a coating of molybdenum disulfide or polytetrafluoroethylene adhered to the outer circumferential surface or the inner circumferential surface. A method of manufacturing a bearing cage, including: fabricating a body from phenolic material, the body including an outer circumferential surface and an inner circumferential surface connecting first and second sides; and adhering a coating of molybdenum disulfide or polytetrafluoroethylene to the inner or outer circumferential surface.

Claims (45)

1. A bearing cage, comprising:

a body:

fabricated of phenolic material; and,

including an outer circumferential surface and an inner circumferential surface; and,

a coating of molybdenum disulfide or polytetrafluoroethylene adhered to the outer circumferential surface or the inner circumferential surface, wherein:

for the coating of molybdenum disulfide or polytetrafluoroethylene adhered to the outer circumferential surface, the bearing cage includes an oil-based lubricant on the inner circumferential surface; and,

for the coating of molybdenum disulfide or polytetrafluoroethylene adhered to the inner circumferential surface, the bearing cage includes an oil-based lubricant on the outer circumferential surface.

2. The bearing cage of claim 1 , wherein:

the outer circumferential surface is arranged to engage an outer ring for a bearing assembly; or,

the inner circumferential surface is arranged to engage an inner ring for a bearing assembly.

3. The bearing cage of claim 1 , wherein:

at least a portion of the coating forms a continuous ring completely encircling the inner circumferential surface in a circumferential direction; or,

at least a portion of the coating forms a continuous ring completely encircling the outer circumferential surface in a circumferential direction.

4. The bearing cage of claim 1 , wherein:

the body includes first and second sides bounding the inner and outer circumferential surfaces in an axial direction; and,

at least a portion of the coating is continuous between the first and second sides.

5. The bearing cage of claim 1 , wherein:

the body includes first and second sides bounding the inner and outer circumferential surfaces in an axial direction; and,

an entirety of the coating is continuous between the first and second sides.

6. A bearing assembly comprising:

an inner ring including a first outer circumferential surface;

an outer ring including a first inner circumferential surface;

a bearing cage fabricated of phenolic material and including:

first second, third and fourth sides;

a second outer circumferential surface connecting the first and second sides;

a second inner circumferential surface connecting the first and second sides; and

a third outer circumferential surface connecting the third and fourth sides; and,

a coating of only molybdenum disulfide or polytetrafluoroethylene adhered to the second outer circumferential surface; and,

a plurality of rolling elements:

axially located between the second and third outer circumferential surfaces; and,

retained by the bearing cage, wherein:

the coating is in contact with the first inner circumferential surface to guide the bearing cage; and

the coating is free of contact with the first inner circumferential surface.

7. The bearing assembly of claim 6 , further comprising grease applied to the bearing cage.

8. The bearing assembly of claim 6 , further comprising an oil-based lubricant applied to the bearing cage.

9. A method of manufacturing a bearing cage, comprising:

fabricating a body from phenolic material, the body including an outer circumferential surface and an inner circumferential surface connecting first and second sides; and,

adhering a coating of molybdenum disulfide or polytetrafluoroethylene to the inner circumferential surface and an oil-based lubricant to the outer circumferential surface; or,

adhering a coating of molybdenum disulfide or polytetrafluoroethylene to the outer circumferential surface and an oil-based lubricant to the inner circumferential surface.

10. The method of claim 9 , wherein:

adhering the coating of molybdenum disulfide or polytetrafluoroethylene to the inner circumferential surface includes adhering only molybdenum disulfide; or,

adhering the coating of molybdenum disulfide or polytetrafluoroethylene to the outer circumferential surface includes adhering only molybdenum disulfide.

11. The method of claim 9 , wherein:

adhering the coating of molybdenum disulfide or polytetrafluoroethylene to the inner circumferential surface includes adhering only polytetrafluoroethylene; and,

adhering the coating of molybdenum disulfide or polytetrafluoroethylene to the outer —circumferential surface includes adhering only polytetrafluoroethylene.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE PROPERTY NUMBERS PREVIOUSLY RECORDED ON REEL 037732 FRAME 0347. ASSIGNOR(S) HEREBY CONFIRMS THE APP. NO. 14/553248 SHOULD BE APP. NO. 14/553258. Recorded Oct 11, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 040404/0530 →
CHANGE OF NAME Recorded Feb 5, 2016
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 037732/0347 →
CHANGE OF NAME Recorded Sep 18, 2015
From: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
To: SCHAEFFLER TECHNOLOGIES AG & CO. KG
Reel/Frame 036639/0940 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2014
From: MORATZ, WILLIAM
To: SCHAEFFLER TECHNOLOGIES GMBH & CO. KG
Reel/Frame 034119/0354 →